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US4690836A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the production of void-free prepreg sheets

Assignee: International Business Machines Corp
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Filing: 1985-10-23
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Granted: 1987-09-01
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Expires: 2005-10-23
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Abstract

Abstract A method is disclosed for the manufacture of void-free prepregs formed by the impregnation of a reinforcing cloth (e.g. glass fiber cloth) with a solution of a thermosetting resin (e.g. epoxy resin). In the method, the reinforcing cloth is first prewetted with a liquid medium containing a solvent for the resin which has a viscosity less than that of the solution of thermosetting resin. The prewetted cloth is impregnated with a solution of the resin and then heated to remove the solvent and cure the resin. The prepregs are used in the manufacture of printed circuit boards.

Inventors

  • 👤 Thomas C. Clarke
  • 👤 Neng H. Lu
  • 👤 Yaffa Tomkiewicz
  • 👤 Ho M. Tong

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 18:14
CPC Classifications
C; C08; C08J; C08J5/00; C08J5/24; C08J5/241; C08J5/244; C08J2363/00; H; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/0313; H05K1/0353; H05K1/0366; H05K3/00; H05K3/02; H05K3/022

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 80 words
A method for reducing the void content in a prepreg sheet which is prepared by impregnating a reinforcing cloth with a solvent solution of a thermosetting resin, the method comprising first immersing the cloth in a liquid medium having a viscosity less than the solution of thermosetting resin, then immersing the prewetted cloth in a resin solvent solution to impregnate the cloth with said resin solvent solution and then heating the cloth to remove the solvent and cure the resin.
Claim 2
Independent Claim 80 words
A method for reducing the void content in a prepreg sheet which is prepared by impregnating a reinforcing cloth with a solvent solution of a thermosetting resin, the method comprising first immersing the cloth in a liquid medium having a viscosity less than the solution of thermosetting resin, then immersing the prewetted cloth in a resin solvent solution to impregnate the cloth with said resin solvent solution and then heating the cloth to remove the solvent and cure the resin.
Claim 3
Dependent Claim 13 words
The method of claim 1 wherein the thermosetting resin is an epoxy resin.
Claim 4
Dependent Claim 13 words
The method of claim 1 wherein the cloth is a glass fiber cloth.
Claim 5
Dependent Claim 16 words
The method of claim 1 wherein a curing catalyst is incorporated in the thermosetting resin solution.
Claim 6
Dependent Claim 30 words
The method of claim 4 wherein the cloth is prewetted with a liquid medium which is a solvent for the resin and which exhibits a high solubility for the catalyst.
Claim 7
Dependent Claim 11 words
The method of claim 2 wherein the solvent is N-methyl pyrrolidone.
Claim 8
Dependent Claim 13 words
The method of claim 2 wherein the solvent is ethylene glycol monomethyl ether.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-08-31 1991-03-02 1991-09-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-08-31 1995-03-02 1995-09-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-08-31 1999-03-02 1999-09-01 $7700.00 Window Closed / Lapsed

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