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Tantalum powder process

Assignee: Cabot Corp
•
Filing: 1986-09-29
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Granted: 1987-08-04
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Expires: 2006-09-29
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Abstract

Abstract A reduction process for producing tantalum powder wherein a tantalum compound is introduced, in a continuous or incremental manner, to a reactor, during the course of the reduction reaction.

Inventors

  • 👤 Roger M. Bergman
  • 👤 Charles E. Mosheim

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 08:31
CPC Classifications
H; H01; H01G; H01G9/00; H01G9/004; H01G9/04; H01G9/048; H01G9/052; B; B22; B22F; B22F9/00; B22F9/16; B22F9/18; B22F9/24; C; C22; C22B; C22B34/00; C22B34/20; C22B34/24; C22B5/00; C22B5/02; C22B5/04

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 52 words
In a process for producing capacitor grade tantalum powder wherein a tantalum compound is reduced to tantalum metal by reaction with a reducing metal, the improvement characterized by introducing the tantalum compound and the reducing metal in a continuous or incremental manner to the reactor during the course of the reduction reaction.
Claim 2
Dependent Claim 52 words
In a process for producing capacitor grade tantalum powder wherein a tantalum compound is reduced to tantalum metal by reaction with a reducing metal, the improvement characterized by introducing the tantalum compound and the reducing metal in a continuous or incremental manner to the reactor during the course of the reduction reaction.
Claim 3
Dependent Claim 21 words
The process of claim 1 wherein the tantalum compound is selected from potassium fluotantalate, sodium fluotantalate, tantalum chloride, and mixtures thereof.
Claim 4
Dependent Claim 17 words
The process of claim 1 wherein the reducing metal is selected from sodium, potassium, and mixtures thereof.
Claim 5
Dependent Claim 17 words
The process of claim 1 wherein potassium fluotantalate is reduced to tantalum metal by reaction with sodium.
Claim 6
Dependent Claim 31 words
The process of claim 4 wherein the potassium fluotantalate is introduced into the reactor in increments ranging from about one half to about one twentieth of the total tantalum compound charge.
Claim 7
Dependent Claim 29 words
The process of claim 1 wherein sodium is introduced at a rate ranging from about 0.2 to about 15.0 pounds (0.09 to about 6.80 kg) per minute (60 seconds).
Claim 8
Dependent Claim 27 words
The process of claim 4 wherein the reduction reaction is maintained at a temperature ranging from about 600° to about 950° C. (873° to about 1223° K).
Claim 9
Dependent Claim 46 words
In a process for producing columbium powder wherein a columbium compound is reduced to columbium metal by reaction with a reducing metal, the improvement characterized by introducing the columbium compound in a continuous or incremental manner to the reactor during the course of the reduction reaction.
Claim 10
Dependent Claim 46 words
In a process for producing columbium powder wherein a columbium compound is reduced to columbium metal by reaction with a reducing metal, the improvement characterized by introducing the columbium compound in a continuous or incremental manner to the reactor during the course of the reduction reaction.
Claim 11
Dependent Claim 51 words
In a process for producing capacitor grade tantalum powder wherein a tantalum compound is reduced to tantalum metal by reaction with a reducing metal, the improvement characterized by introducing a solid tantalum compound in a continuous or incremental manner to the reactor with agitation during the course of the reduction reaction.
Claim 12
Dependent Claim 51 words
In a process for producing capacitor grade tantalum powder wherein a tantalum compound is reduced to tantalum metal by reaction with a reducing metal, the improvement characterized by introducing a solid tantalum compound in a continuous or incremental manner to the reactor with agitation during the course of the reduction reaction.
Claim 13
Dependent Claim 27 words
The process of claim 9 wherein the reducing metal is introduced to the reaction mixture as a unitary charge prior to the introduction of the tantalum compound.

References Cited (Backward Citations)

JPS4325910Y1 Cited
US4141720A Cited
US4149876A Cited
US4445931A Cited
US4537641A Cited
US4582530A Cited
US4508563A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-08-03 1991-02-02 1991-08-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-08-03 1995-02-02 1995-08-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-08-03 1999-02-02 1999-08-04 $7700.00 Window Closed / Lapsed

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