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Method of making copper colloid for activating insulating surfaces

Assignee: Shipley Co Inc
•
Filing: 1986-04-25
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Granted: 1987-07-21
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Expires: 2006-04-25
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Abstract

Abstract A copper colloid containing a minor amount of an ionizable palladium compound for use in activating non-conductive materials for subsequent electroplating.

Inventors

  • 👤 William R. Brasch

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 18:08
CPC Classifications
C; C23; C23C; C23C18/00; C23C18/16; C23C18/18; C23C18/20; C23C18/28; C23C18/30; H; H05; H05K; H05K3/00; H05K3/10; H05K3/18; H05K3/181; H05K3/188

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 138 words
A method for preparing a colloidal copper solution for activating non-conductive substrates prior to electroless metal deposition thereon which comprises: dissolving in water a quantity of at least one copper compound to form a copper solution; preparing a gelatin solution by mixing gelatin with water; mixing the gelatin and copper solutions together; adjusting the pH of the mixed solutions with an acid to a range of less than about 4 but above about 1.5; preparing a solution of a reducing agent in a quantity in excess of that required to reduce the copper ions; and mixing the reducing agent solution with the previously mixed solutions to form a colloidal copper solution containing active colloidal copper in the form of copper metal, hydrous copper oxides, or mixtures thereof, wherein the colloidal copper solution remains stable at a neutral pH.
Claim 2
Independent Claim 138 words
A method for preparing a colloidal copper solution for activating non-conductive substrates prior to electroless metal deposition thereon which comprises: dissolving in water a quantity of at least one copper compound to form a copper solution; preparing a gelatin solution by mixing gelatin with water; mixing the gelatin and copper solutions together; adjusting the pH of the mixed solutions with an acid to a range of less than about 4 but above about 1.5; preparing a solution of a reducing agent in a quantity in excess of that required to reduce the copper ions; and mixing the reducing agent solution with the previously mixed solutions to form a colloidal copper solution containing active colloidal copper in the form of copper metal, hydrous copper oxides, or mixtures thereof, wherein the colloidal copper solution remains stable at a neutral pH.
Claim 3
Dependent Claim 13 words
The method of claim 1 in which the reducing agent is dimethylamine borane.
Claim 4
Dependent Claim 13 words
The method of claim 2 in which the copper salt is copper sulfate.
Claim 5
Dependent Claim 40 words
The method of claim 3 in which the gelatin is present in about 1-3 g/liter of colloidal solution, a copper compound is present such that the metal value thereof is between about 2.5 and 7.5 g/liter of the colloidal solution.
Claim 6
Dependent Claim 39 words
The method of claim 4 wherein the gelatin is present in about 2 gms/liter, the copper compound is present such that the metal value thereof is about 5 gms/liter and the reducing agent is present in about 5 gms/liter.
Claim 7
Dependent Claim 25 words
The method of claim 5 in which the ratio of reducing agent to the metal value of the copper compound is about 1/1 by weight.
Claim 8
Dependent Claim 15 words
The method of claim 6 in which the pH is between about 2 and 2.5.
Claim 9
Dependent Claim 18 words
The method of claim 7 wherein the active colloidal copper is stabilized by adding an additional reducing agent.
Claim 10
Dependent Claim 12 words
The method of claim 8 wherein the reducing agent is hydrazine hydrate.
Claim 11
Dependent Claim 22 words
The method of claim 1 which further comprises adding a small amount of ionic palladium to increase the activity of the catalyst.
Claim 12
Independent Claim 153 words
A method for preparing colloidal copper solution for activating non-conductive substrates prior to electroless metal deposition thereon which comprises: forming a copper sulfate solution by dissolving in water a quantity of a copper sulfate salt; preparing a gelatin solution by mixing gelatin with water; mixing the gelatin solution with the copper sulfate solution; adjusting the pH of the mixed solution with an acid to a range of less than about 4 but above about 1.5; preparing a solution of dimethyl amine borane in a quantity in excess of that required to reduce the copper ions; mixing the dimethyl amine borane solution with the previously mixed solutions to form a colloidal copper solution in the form of copper metal, hydrous copper oxides, or mixtures thereof, wherein the colloidal copper solution remains stable at a neutral pH; and adding a small amount of ionic palladium to the colloidal copper solution to provide increased activating properties.
Claim 13
Independent Claim 153 words
A method for preparing colloidal copper solution for activating non-conductive substrates prior to electroless metal deposition thereon which comprises: forming a copper sulfate solution by dissolving in water a quantity of a copper sulfate salt; preparing a gelatin solution by mixing gelatin with water; mixing the gelatin solution with the copper sulfate solution; adjusting the pH of the mixed solution with an acid to a range of less than about 4 but above about 1.5; preparing a solution of dimethyl amine borane in a quantity in excess of that required to reduce the copper ions; mixing the dimethyl amine borane solution with the previously mixed solutions to form a colloidal copper solution in the form of copper metal, hydrous copper oxides, or mixtures thereof, wherein the colloidal copper solution remains stable at a neutral pH; and adding a small amount of ionic palladium to the colloidal copper solution to provide increased activating properties.
Claim 14
Independent Claim 136 words
A method for preparing colloidal copper solution for activating non-conductive substrates prior to electroless metal deposition thereon which comprises: forming a copper sulfate solution by dissolving in water a quantity of a copper sulfate salt; preparing a gelatin solution by mixing gelatin with water; mixing the gelatin solution with the copper sulfate solution; adjusting the pH of the mixed solution with an acid to a range of less than about 4 but above about 1.5; preparing a solution of dimethyl amine borane in a quantity in excess of that required to reduce the copper ions; and mixing the dimethyl amine borane solution with the previously mixed solutions to form a colloidal copper solution in the form of copper metal, hydrous copper oxides, or mixtures thereof, wherein the colloidal copper solution remains stable at a neutral pH.
Claim 15
Independent Claim 136 words
A method for preparing colloidal copper solution for activating non-conductive substrates prior to electroless metal deposition thereon which comprises: forming a copper sulfate solution by dissolving in water a quantity of a copper sulfate salt; preparing a gelatin solution by mixing gelatin with water; mixing the gelatin solution with the copper sulfate solution; adjusting the pH of the mixed solution with an acid to a range of less than about 4 but above about 1.5; preparing a solution of dimethyl amine borane in a quantity in excess of that required to reduce the copper ions; and mixing the dimethyl amine borane solution with the previously mixed solutions to form a colloidal copper solution in the form of copper metal, hydrous copper oxides, or mixtures thereof, wherein the colloidal copper solution remains stable at a neutral pH.
Claim 16
Dependent Claim 25 words
The method of claim 12 which further comprises adding a small amount of ionic palladium to the colloidal copper solution to provide increased activating properties.
Claim 17
Independent Claim 102 words
A method for preparing a colloidal copper solution for activating non-conductive substrates prior to electroless metal deposition thereon which comprises: mixing a gelatin solution with a copper salt solution; adjusting the pH of the mixed solution with an acid to a range of between about 1.5 and about 4; and adding a solution of a reducing agent to the previously mixed solutions in a quantity in excess of that required to reduce the copper ions to copper metal to form a colloidal copper solution containing active colloidal copper comprising copper metal; wherein the colloidal copper solution remains stable at a neutral pH.
Claim 18
Independent Claim 102 words
A method for preparing a colloidal copper solution for activating non-conductive substrates prior to electroless metal deposition thereon which comprises: mixing a gelatin solution with a copper salt solution; adjusting the pH of the mixed solution with an acid to a range of between about 1.5 and about 4; and adding a solution of a reducing agent to the previously mixed solutions in a quantity in excess of that required to reduce the copper ions to copper metal to form a colloidal copper solution containing active colloidal copper comprising copper metal; wherein the colloidal copper solution remains stable at a neutral pH.
Claim 19
Dependent Claim 11 words
The colloidal copper solution produced by the method of claim 1.
Claim 20
Dependent Claim 11 words
The colloidal copper solution produced by the method of claim 12.
Claim 21
Dependent Claim 11 words
The colloidal copper solution produced by the method of claim 14.

References Cited (Backward Citations)

US3361580A Cited
US3657002A Cited
US3672923A Cited
US3958048A Cited
US3993799A Cited
US4239538A Cited
US4132832A Cited
US4228201A Cited
US4259376A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-07-20 1991-01-19 1991-07-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-07-20 1995-01-19 1995-07-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-07-20 1999-01-19 1999-07-21 $7700.00 Window Closed / Lapsed

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