← Back to Patent Explorer
US4671882A Expired / Lapsed US ⏱️ 0.0 years remaining

Phosphoric acid/lime hazardous waste detoxification treatment process

Assignee: Deere and Co
•
Filing: 1985-10-28
•
Granted: 1987-06-09
•
Expires: 2005-10-28
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A process for producing a non-hazardous sludge from an aqueous solution which contains heavy metals comprising the steps of: (a) adding phosphoric acid or an acid phosphate salt to the aqueous solution to precipitate the heavy metals; (b) lowering the pH of the solution to less than about 5.0; (c) adding a coagulant to the solution; (d) raising the pH of the solution to above about 7.0 by the addition of a calcium source; and (e) dewatering the resulting non-hazardous sludge.

Inventors

  • 👤 Gary R. Douglas
  • 👤 Paul F. Kusy
  • 👤 Ralph D. Grotelueschen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 16:08
CPC Classifications
C; C02; C02F; C02F1/00; C02F1/52; C02F1/54; C02F1/5236; C02F2101/00; C02F2101/10; C02F2101/103; C02F2101/16; C02F2101/18; C02F2101/20; C02F2101/22; Y; Y10; Y10S; Y10S210/00; Y10S210/901; Y10S210/902; Y10S210/903; Y10S210/904; Y10S210/911; Y10S210/912; Y10S210/913

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 185 words
A process for producing a non-hazardous sludge from an aqueous solution which contains heavy metals comprising the steps of: (a) adding phosphoric acid or an acid phosphate salt to the aqueous solution which contains a heavy metal or an aggregate of heavy metals at a hazardous level to precipitate the heavy metals as metal phosphates, the amount of phosphate added being at least one mol per mol of heavy metals; (b) lowering the pH of the solution to less than about 5.0; (c) adding a coagulant to the solution to coagulate the precipitated metal phosphates; (d) raising the pH of the solution to above about 7.0 by the addition of an alkaline calcium source capable of raising the pH to above about 7.0 to form a non-hazardous sludge including the coagulated metal phosphates; and (e) dewatering the resulting non-hazardous sludge to obtain a sludge which leaches less than the following concentrations of metals employing the test of 40 CFR §261, Appendix II: ______________________________________ Metal Concentration in ppm ______________________________________ Pb 5 Cr 5 Cd 1 As 5 Hg 0.2 Se 1 Ag 5 Ba 100. ______________________________________
Claim 2
Dependent Claim 185 words
A process for producing a non-hazardous sludge from an aqueous solution which contains heavy metals comprising the steps of: (a) adding phosphoric acid or an acid phosphate salt to the aqueous solution which contains a heavy metal or an aggregate of heavy metals at a hazardous level to precipitate the heavy metals as metal phosphates, the amount of phosphate added being at least one mol per mol of heavy metals; (b) lowering the pH of the solution to less than about 5.0; (c) adding a coagulant to the solution to coagulate the precipitated metal phosphates; (d) raising the pH of the solution to above about 7.0 by the addition of an alkaline calcium source capable of raising the pH to above about 7.0 to form a non-hazardous sludge including the coagulated metal phosphates; and (e) dewatering the resulting non-hazardous sludge to obtain a sludge which leaches less than the following concentrations of metals employing the test of 40 CFR §261, Appendix II: ______________________________________ Metal Concentration in ppm ______________________________________ Pb 5 Cr 5 Cd 1 As 5 Hg 0.2 Se 1 Ag 5 Ba 100. ______________________________________
Claim 3
Dependent Claim 25 words
The process of claim 1, wherein between about 1 and about 2 mols of phosphate are added per mol of heavy metals in the solution.
Claim 4
Dependent Claim 13 words
The process of claim 1, wherein phosphoric acid is used in step (a).
Claim 5
Dependent Claim 19 words
The process of claim 1, wherein in step (b) the pH is lowered by the addition of sulfuric acid.
Claim 6
Dependent Claim 16 words
The process of claim 1, wherein in step (b) the pH is lowered to about 3.0.
Claim 7
Dependent Claim 14 words
The process of claim 1, wherein in step (c) the coagulant is ferric chloride.
Claim 8
Dependent Claim 21 words
The process of claim 6, wherein the ferric chloride is added at between about 0.75 and about 1.5 g per liter.
Claim 9
Dependent Claim 17 words
The process of claim 1, wherein in step (d), the pH is raised by adding calcium hydroxide.
Claim 10
Dependent Claim 18 words
The process of claim 1, wherein in step (d), the pH is raised to at least about 8.5.
Claim 11
Dependent Claim 24 words
The process of claim 1, wherein the aqueous solution also contains cyanide ions, and a cyanide oxidation step is performed prior to step (a).
Claim 12
Dependent Claim 21 words
The process of claim 10, wherein the cyanide oxidation step is performed by the addition of sodium hypochlorite and sodium hydroxide.
Claim 13
Dependent Claim 26 words
The process of claim 1, wherein the heavy metals include hexavalent chromium, and a hexavalent chromium reduction step is performed between step (b) and step (d).
Claim 14
Dependent Claim 14 words
The process of claim 12, wherein the reduction is performed by adding sodium metabisulfite.
Claim 15
Dependent Claim 14 words
The process of claim 1, wherein a flocculant is added subsequent to step (d).
Claim 16
Dependent Claim 12 words
The process of claim 14, wherein the flocculant is an anionic polymer.
Claim 17
Dependent Claim 17 words
The process of claim 1, wherein calcium hydroxide is added to the sludge prior to step (e).
Claim 18
Dependent Claim 23 words
The process of claim 16, wherein the calcium hydroxide is added to the sludge at between about 15% and about 25% by weight.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-06-08 1990-12-08 1991-06-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-06-08 1994-12-08 1995-06-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-06-08 1998-12-08 1999-06-09 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag