US4671882A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Phosphoric acid/lime hazardous waste detoxification treatment process
Assignee: Deere and Co
•
Filing: 1985-10-28
•
Granted: 1987-06-09
•
Expires: 2005-10-28
Abstract
Abstract A process for producing a non-hazardous sludge from an aqueous solution which contains heavy metals comprising the steps of: (a) adding phosphoric acid or an acid phosphate salt to the aqueous solution to precipitate the heavy metals; (b) lowering the pH of the solution to less than about 5.0; (c) adding a coagulant to the solution; (d) raising the pH of the solution to above about 7.0 by the addition of a calcium source; and (e) dewatering the resulting non-hazardous sludge.
Inventors
- 👤 Gary R. Douglas
- 👤 Paul F. Kusy
- 👤 Ralph D. Grotelueschen
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-08 16:08
CPC Classifications
C; C02; C02F; C02F1/00; C02F1/52; C02F1/54; C02F1/5236; C02F2101/00; C02F2101/10; C02F2101/103; C02F2101/16; C02F2101/18; C02F2101/20; C02F2101/22; Y; Y10; Y10S; Y10S210/00; Y10S210/901; Y10S210/902; Y10S210/903; Y10S210/904; Y10S210/911; Y10S210/912; Y10S210/913
Claims Analysis
Total Claims: 18
Claim 1
Independent Claim
185 words
A process for producing a non-hazardous sludge from an aqueous solution which contains heavy metals comprising the steps of: (a) adding phosphoric acid or an acid phosphate salt to the aqueous solution which contains a heavy metal or an aggregate of heavy metals at a hazardous level to precipitate the heavy metals as metal phosphates, the amount of phosphate added being at least one mol per mol of heavy metals; (b) lowering the pH of the solution to less than about 5.0; (c) adding a coagulant to the solution to coagulate the precipitated metal phosphates; (d) raising the pH of the solution to above about 7.0 by the addition of an alkaline calcium source capable of raising the pH to above about 7.0 to form a non-hazardous sludge including the coagulated metal phosphates; and (e) dewatering the resulting non-hazardous sludge to obtain a sludge which leaches less than the following concentrations of metals employing the test of 40 CFR §261, Appendix II: ______________________________________
Metal Concentration in ppm
______________________________________
Pb 5
Cr 5
Cd 1
As 5
Hg 0.2
Se 1
Ag 5
Ba 100.
______________________________________
Claim 2
Dependent Claim
185 words
A process for producing a non-hazardous sludge from an aqueous solution which contains heavy metals comprising the steps of: (a) adding phosphoric acid or an acid phosphate salt to the aqueous solution which contains a heavy metal or an aggregate of heavy metals at a hazardous level to precipitate the heavy metals as metal phosphates, the amount of phosphate added being at least one mol per mol of heavy metals; (b) lowering the pH of the solution to less than about 5.0; (c) adding a coagulant to the solution to coagulate the precipitated metal phosphates; (d) raising the pH of the solution to above about 7.0 by the addition of an alkaline calcium source capable of raising the pH to above about 7.0 to form a non-hazardous sludge including the coagulated metal phosphates; and (e) dewatering the resulting non-hazardous sludge to obtain a sludge which leaches less than the following concentrations of metals employing the test of 40 CFR §261, Appendix II: ______________________________________
Metal Concentration in ppm
______________________________________
Pb 5
Cr 5
Cd 1
As 5
Hg 0.2
Se 1
Ag 5
Ba 100.
______________________________________
Claim 3
Dependent Claim
25 words
The process of claim 1, wherein between about 1 and about 2 mols of phosphate are added per mol of heavy metals in the solution.
Claim 4
Dependent Claim
13 words
The process of claim 1, wherein phosphoric acid is used in step (a).
Claim 5
Dependent Claim
19 words
The process of claim 1, wherein in step (b) the pH is lowered by the addition of sulfuric acid.
Claim 6
Dependent Claim
16 words
The process of claim 1, wherein in step (b) the pH is lowered to about 3.0.
Claim 7
Dependent Claim
14 words
The process of claim 1, wherein in step (c) the coagulant is ferric chloride.
Claim 8
Dependent Claim
21 words
The process of claim 6, wherein the ferric chloride is added at between about 0.75 and about 1.5 g per liter.
Claim 9
Dependent Claim
17 words
The process of claim 1, wherein in step (d), the pH is raised by adding calcium hydroxide.
Claim 10
Dependent Claim
18 words
The process of claim 1, wherein in step (d), the pH is raised to at least about 8.5.
Claim 11
Dependent Claim
24 words
The process of claim 1, wherein the aqueous solution also contains cyanide ions, and a cyanide oxidation step is performed prior to step (a).
Claim 12
Dependent Claim
21 words
The process of claim 10, wherein the cyanide oxidation step is performed by the addition of sodium hypochlorite and sodium hydroxide.
Claim 13
Dependent Claim
26 words
The process of claim 1, wherein the heavy metals include hexavalent chromium, and a hexavalent chromium reduction step is performed between step (b) and step (d).
Claim 14
Dependent Claim
14 words
The process of claim 12, wherein the reduction is performed by adding sodium metabisulfite.
Claim 15
Dependent Claim
14 words
The process of claim 1, wherein a flocculant is added subsequent to step (d).
Claim 16
Dependent Claim
12 words
The process of claim 14, wherein the flocculant is an anionic polymer.
Claim 17
Dependent Claim
17 words
The process of claim 1, wherein calcium hydroxide is added to the sludge prior to step (e).
Claim 18
Dependent Claim
23 words
The process of claim 16, wherein the calcium hydroxide is added to the sludge at between about 15% and about 25% by weight.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1990-06-08 | 1990-12-08 | 1991-06-09 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1994-06-08 | 1994-12-08 | 1995-06-09 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1998-06-08 | 1998-12-08 | 1999-06-09 | $7700.00 | Window Closed / Lapsed |