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US4652032A Expired / Lapsed US ⏱️ 0.0 years remaining

Vehicle bumper assembly

Assignee: GE Chemicals Inc
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Filing: 1985-10-16
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Granted: 1987-03-24
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Expires: 2005-10-16
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Abstract

Abstract A vehicle bumper assembly is provided which comprises a substantially tubular reinforcing beam, a face cover, and a means for attaching said face cover to said reinforcing beam such that the reinforcing beam includes a material which has a flexural modulus at 72° F., according to ASTM Standard D-790 (0.05 in./min.) of about 100,000 psi to about 500,000 psi and a deflection temperature according to ASTM Standard D-698 (264 psi) 1/4" thick samples of at least 155° F. The present invention also includes a process for making a vehicle bumper assembly comprising the steps of molding a first material to form a face cover; extrusion molding a second material to form a tubular section; blow molding said tubular section to form a substantially tubular reinforcing beam having means adapted for attaching said reinforcing beam to a vehicle; and attaching said face cover to said reinforcing beam.

Inventors

  • 👤 Robert J. Smith

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 06:02
CPC Classifications
B; B60; B60R; B60R19/00; B60R19/02; B60R19/18; B60R2019/1806; B60R2019/1833; B60R2019/184; B60R2019/1886

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 96 words
A vehicle bumper assembly comprising a substantially tubular reinforcing beam having a single substantially continuous wall, a face cover, and means for attaching said face cover to said reinforcing beam, wherein said reinforcing beam has a cross-sectional configuration which varies along the length of said beam, and wherein said beam includes a thermoplastic material which has a flexural modulus at 72° F., according to ASTM Standard D-730 (0.05 in./min.), of about 100,000 psi to about 500,000 psi and a deflection temperature according to ASTM Standard D-698 (268 psi), 1/4" thick samples of at least 155° F.
Claim 2
Dependent Claim 96 words
A vehicle bumper assembly comprising a substantially tubular reinforcing beam having a single substantially continuous wall, a face cover, and means for attaching said face cover to said reinforcing beam, wherein said reinforcing beam has a cross-sectional configuration which varies along the length of said beam, and wherein said beam includes a thermoplastic material which has a flexural modulus at 72° F., according to ASTM Standard D-730 (0.05 in./min.), of about 100,000 psi to about 500,000 psi and a deflection temperature according to ASTM Standard D-698 (268 psi), 1/4" thick samples of at least 155° F.
Claim 3
Dependent Claim 35 words
The vehicle bumper assembly of claim 1 wherein said reinforcing beam includes a material which has a flexural modulus of 72° F., according to ASTM Standard D-790 (0.05 in./min), of about 200,000 to about 400,000.
Claim 4
Dependent Claim 23 words
The bumper assembly of claim 1 wherein said reinforcing beam includes a material which has a deflection temperature of at least 180° F.
Claim 5
Dependent Claim 28 words
The vehicle bumper assembly of claim 2 wherein said substantially tubular reinforcing beam includes a tubular wall having a thickness of about 0.1 in. to about 0.25 in.
Claim 6
Dependent Claim 37 words
The vehicle bumper assembly of claim 1 wherein said face cover includes a material which has a flexural modulus according to ASTM Standard D-790 (0.05 in./min) at 72° F. of about 75,000 psi to about 500,000 psi.
Claim 7
Dependent Claim 33 words
The bumper assembly of claim 5 wherein said face cover includes a material which has a deflection temperature according to ASTM Standard D-648 (264 psi) of 1/4" thick samples at least 155° F.
Claim 8
Dependent Claim 22 words
The vehicle bumper assembly of claim 5 wherein said face cover has a thickness of about 0.08 in. to about 0.2 in.
Claim 9
Dependent Claim 56 words
The vehicle bumper assembly of claim 1 wherein a first portion of the tubular wall of said reinforcing member approximates a second portion of said wall to form a mounting rib, and said first portion and said second portion of said wall are adapted to receive a means for attaching said reinforcing beam to a vehicle.
Claim 10
Dependent Claim 30 words
The vehicle bumper assembly of claim 8 wherein a third portion of the wall of said reinforcing beam approximates a fourth portion of said wall to form a reinforcing rib.
Claim 11
Dependent Claim 17 words
The vehicle bumper assembly of claim 1 wherein said reinforcing beam communicates directly to the external atmosphere.
Claim 12
Dependent Claim 31 words
The vehicle bumper assembly of claim 1 wherein said means for attaching said face cover to said reinforcing beam is an adhesive disposed between said face cover and said reinforcing beam.
Claim 13
Dependent Claim 23 words
The vehicle bumper assembly of claim 1 wherein said face cover is attached to said reinforcing beam by means of a snap fitting.
Claim 14
Dependent Claim 32 words
The vehicle bumper assembly of claim 1 wherein said assembly consists essentially of a substantially tubular reinforcing beam, a face cover, and means for attaching said face cover to said reinforcing beam.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-03-23 1990-09-22 1991-03-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-03-23 1994-09-22 1995-03-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-03-23 1998-09-22 1999-03-24 $7700.00 Window Closed / Lapsed

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