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US4596645A Expired / Lapsed US ⏱️ 0.0 years remaining

Reactively-sputtered zinc semiconductor films of high conductivity for heterojunction devices

Assignee: California Institute of Technology
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Filing: 1984-10-23
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Granted: 1986-06-24
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Expires: 2004-10-23
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Abstract

Abstract A high conductivity, n-doped semiconductor film is produced from zinc, or Zn and Cd, and group VI elements selected from Se, S and Te in a reactive magnetron sputtering system having a chamber with one or two targets, a substrate holder, means for heating the substrate holder, and an electric field for ionizing gases in the chamber. Zinc or a compound of Zn and Cd is placed in the position of one of the two targets and doping material in the position of the other of the two targets. Zn and Cd may be placed in separate targets while a dopant is placed in the third target. Another possibility is to place an alloy of Zn and dopant, or Zn, Cd and dopant in one target, thus using only one target. A flow of the inert gas is ionized and directed toward said targets, while a flow of a reactant gas consisting of hydrides of the group VI elements is directed toward a substrate on the holder. The targets are biased to attract negatively ionized inert gas. The desired stochiometry for high conductivity is achieved by controlling the temperature of the substrate, and partial pressures of the gases, and the target power and total pressure of the gases in the chamber.

Inventors

  • 👤 Richard J. Stirn

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 14:32
CPC Classifications
C; C23; C23C; C23C14/00; C23C14/06; C23C14/0623; C23C14/0629; C23C14/22; C23C14/34; C23C14/35; C23C14/352; Y; Y10; Y10S; Y10S438/00; Y10S438/914; Y10S438/925

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 211 words
A method of producing a zinc rich, high conductivity n-doped semiconductor film from zinc, and a group VI element selected from Se, S and Te, in a reactive magnetron sputtering system utilizing an inert gas, said system having a chamber with at least two targets, a substrate holder, means for heating said substrate holder, and an electric field for ionizing a gas in said chamber, comprising the steps of placing zinc in the position of one of said two targets and doping material in the position of the other of said two targets, placing a substrate on said holder, maintaining said chamber at a low operating pressure of 1-10 millitorr while introducing into said chamber a flow of said inert gas in a stream directed toward said targets and introducing into said chamber near said substrate a flow of a reactant gas consisting of a hydride of said group VI element directed toward said substrate, ionizing said inert gas, and biasing said targets to attract negatively ionized inert gas, and controlling the ratio of zinc to said group VI element in said semiconductor film by controls of the temperature of said substrate, the partial pressures of said gases, the zinc target power, and total pressure of said gases in said chamber.
Claim 2
Independent Claim 211 words
A method of producing a zinc rich, high conductivity n-doped semiconductor film from zinc, and a group VI element selected from Se, S and Te, in a reactive magnetron sputtering system utilizing an inert gas, said system having a chamber with at least two targets, a substrate holder, means for heating said substrate holder, and an electric field for ionizing a gas in said chamber, comprising the steps of placing zinc in the position of one of said two targets and doping material in the position of the other of said two targets, placing a substrate on said holder, maintaining said chamber at a low operating pressure of 1-10 millitorr while introducing into said chamber a flow of said inert gas in a stream directed toward said targets and introducing into said chamber near said substrate a flow of a reactant gas consisting of a hydride of said group VI element directed toward said substrate, ionizing said inert gas, and biasing said targets to attract negatively ionized inert gas, and controlling the ratio of zinc to said group VI element in said semiconductor film by controls of the temperature of said substrate, the partial pressures of said gases, the zinc target power, and total pressure of said gases in said chamber.
Claim 3
Dependent Claim 23 words
A method as defined in claim 1 wherein said gas consisting of said hydride of said group VI element is H 2 Se.
Claim 4
Dependent Claim 22 words
A method as defined in claim 1 wherein said dopant material is selected from a group consisting of Al, Ga or In.
Claim 5
Dependent Claim 23 words
A method as defined in claim 3 wherein said gas consisting of said hydride of said group VI element is H 2 Se.
Claim 6
Independent Claim 221 words
A method of producing a high conductivity n-doped semiconductor film from two elements including zinc, and a group VI element selected from Se, S and Te, in a reactive magnetron sputtering system utilizing an inert gas, said system having a chamber with at least two targets, a substrate holder, means for heating said substrate holder, and an electric field for ionizing gases in said chamber, comprising the steps of placing said two elements in the position of one of said two targets and doping material in the position of the other of said two targets, placing a substrate on said holder, maintaining said chamber at low operating pressure of 1-10 millitorr while introducing into said chamber a flow of said inert gas in a stream directed toward said targets and introducing into said chamber near said substrate a flow of a reactant gas consisting of a hydride of said group VI element directed toward said substrate, ionizing said inert gas, and biasing said targets to attract negatively ionized inert gas, and controlling the ratio of said two elements to said group VI element in said semiconductor film by control of the temperature of said substrate, the partial pressures of said gases, the target power of said elements in said one target position, and total pressure of said gases in said chamber.
Claim 7
Independent Claim 221 words
A method of producing a high conductivity n-doped semiconductor film from two elements including zinc, and a group VI element selected from Se, S and Te, in a reactive magnetron sputtering system utilizing an inert gas, said system having a chamber with at least two targets, a substrate holder, means for heating said substrate holder, and an electric field for ionizing gases in said chamber, comprising the steps of placing said two elements in the position of one of said two targets and doping material in the position of the other of said two targets, placing a substrate on said holder, maintaining said chamber at low operating pressure of 1-10 millitorr while introducing into said chamber a flow of said inert gas in a stream directed toward said targets and introducing into said chamber near said substrate a flow of a reactant gas consisting of a hydride of said group VI element directed toward said substrate, ionizing said inert gas, and biasing said targets to attract negatively ionized inert gas, and controlling the ratio of said two elements to said group VI element in said semiconductor film by control of the temperature of said substrate, the partial pressures of said gases, the target power of said elements in said one target position, and total pressure of said gases in said chamber.
Claim 8
Dependent Claim 22 words
A method as defined in claim 5 wherein said gas consisting of hydride of said group VI element is H 2 Se.
Claim 9
Dependent Claim 23 words
A method as defined in claim 6 wherein said gas consisting of said hydride of said group VI element is H 2 Se.
Claim 10
Dependent Claim 22 words
A method as defined in claim 5 wherein said dopant material is selected from a group consisting of Al, Ga or In.
Claim 11
Independent Claim 198 words
A method of producing a zinc rich high conductivity n-doped semiconductor film from a material comprised of selected group II elements including at least doped zinc and a group VI element selected from Se, S and Te, in a reactive magnetron sputtering system utilizing an inert gas, said system having a chamber with at least one target, a substrate holder, means for heating said substrate holder, and an electric field for ionizing gases in said chamber, comprising the steps of placing said doped zinc in the position of said one target, placing a substrate on said holder, maintaining said chamber at low operating pressure of 1-10 millitorr while introducing into said chamber a flow of said inert gas in a stream directed toward said target and introducing into said chamber near said substrate a flow of a reactant gas consisting of said group VI element, and biasing said target to attract negatively ionized inert gas, and controlling the ratio of doped zinc to said group VI element in said semiconductor film by control of the temperature of said substrate, and partial pressures of said gases, and the target power and total pressure of said gases in said chamber.
Claim 12
Independent Claim 198 words
A method of producing a zinc rich high conductivity n-doped semiconductor film from a material comprised of selected group II elements including at least doped zinc and a group VI element selected from Se, S and Te, in a reactive magnetron sputtering system utilizing an inert gas, said system having a chamber with at least one target, a substrate holder, means for heating said substrate holder, and an electric field for ionizing gases in said chamber, comprising the steps of placing said doped zinc in the position of said one target, placing a substrate on said holder, maintaining said chamber at low operating pressure of 1-10 millitorr while introducing into said chamber a flow of said inert gas in a stream directed toward said target and introducing into said chamber near said substrate a flow of a reactant gas consisting of said group VI element, and biasing said target to attract negatively ionized inert gas, and controlling the ratio of doped zinc to said group VI element in said semiconductor film by control of the temperature of said substrate, and partial pressures of said gases, and the target power and total pressure of said gases in said chamber.
Claim 13
Dependent Claim 23 words
A method as defined in claim 9 wherein said gas consisting of said hydride of said group VI element is H 2 Se.
Claim 14
Dependent Claim 22 words
A method as defined in claim 9 wherein said dopant material is selected from a group consisting of Al, Ga or In.
Claim 15
Dependent Claim 23 words
A method as defined in claim 11 wherein said gas consisting of said hydride of said group VI element is H 2 Se.
Claim 16
Independent Claim 219 words
A method of producing a zinc rich high conductivity n-doped semiconductor film from a compound material comprised of selected group II elements including at least zinc, and material selected from group VI elements selected from Se, S and Te, in a reactive magnetron sputtering system utilizing an inert gas, said system having a chamber with at least two targets, a substrate holder, means for heating said substrate holder, and an electric field for ionizing gases in said chamber, comprising the steps of placing said group II compound material in the position of one of said two targets and doping material in the position of the other of said two targets, placing a substrate on said holder, maintaining said chamber at low operating pressure of 1-10 millitorr while introducing into said chamber a flow of said inert gas in a stream directed toward said targets and introducing said chamber near said substrate a flow of a reactant gas consisting of hydrides of said selected group VI elements, and biasing said targets to attract negatively ionized inert gas, and controlling the ratio of target material to said group VI element in said semiconductor film by control of the temperature of said substrate, the partial pressures of said gases, and the target power and total pressure of said gases in said chamber.
Claim 17
Independent Claim 219 words
A method of producing a zinc rich high conductivity n-doped semiconductor film from a compound material comprised of selected group II elements including at least zinc, and material selected from group VI elements selected from Se, S and Te, in a reactive magnetron sputtering system utilizing an inert gas, said system having a chamber with at least two targets, a substrate holder, means for heating said substrate holder, and an electric field for ionizing gases in said chamber, comprising the steps of placing said group II compound material in the position of one of said two targets and doping material in the position of the other of said two targets, placing a substrate on said holder, maintaining said chamber at low operating pressure of 1-10 millitorr while introducing into said chamber a flow of said inert gas in a stream directed toward said targets and introducing said chamber near said substrate a flow of a reactant gas consisting of hydrides of said selected group VI elements, and biasing said targets to attract negatively ionized inert gas, and controlling the ratio of target material to said group VI element in said semiconductor film by control of the temperature of said substrate, the partial pressures of said gases, and the target power and total pressure of said gases in said chamber.
Claim 18
Dependent Claim 17 words
A method as defined in claim 13 wherein said group VI element selected is zinc rich Se.
Claim 19
Independent Claim 209 words
A method of producing a zinc rich high conductivity n-doped semiconductor film from a compound target material comprised of selected group II elements including at least zinc and a dopant, and material selected from a group of VI elements consisting of Se, S and Te, in a reactive magnetron sputtering system utilizing an inert gas, said system having a chamber with at least one target, a substrate holder, means for heating said substrate holder, and an electric field for ionizing gases in said chamber, comprising the steps of placing said target material in the position of said one target and placing a substrate on said holder, maintaining said chamber at a low pressure of 1-10 millitorr while introducing into said chamber a flow of said inert gas in a stream directed toward said target and introducing into said chamber near said substrate a flow of a reactant gases consisting of hydrides of said selected group VI elements, biasing said target to atrract negatively ionized inert gas, and controlling the ratio of target material to said group VI element in said semiconductor film by control of the temperature of said substrate, the partial pressures of said gases, and the target power and total pressure of said gases in said chamber.
Claim 20
Independent Claim 209 words
A method of producing a zinc rich high conductivity n-doped semiconductor film from a compound target material comprised of selected group II elements including at least zinc and a dopant, and material selected from a group of VI elements consisting of Se, S and Te, in a reactive magnetron sputtering system utilizing an inert gas, said system having a chamber with at least one target, a substrate holder, means for heating said substrate holder, and an electric field for ionizing gases in said chamber, comprising the steps of placing said target material in the position of said one target and placing a substrate on said holder, maintaining said chamber at a low pressure of 1-10 millitorr while introducing into said chamber a flow of said inert gas in a stream directed toward said target and introducing into said chamber near said substrate a flow of a reactant gases consisting of hydrides of said selected group VI elements, biasing said target to atrract negatively ionized inert gas, and controlling the ratio of target material to said group VI element in said semiconductor film by control of the temperature of said substrate, the partial pressures of said gases, and the target power and total pressure of said gases in said chamber.
Claim 21
Dependent Claim 15 words
A method as defined in claim 14 wherein said group VI element selected is Se.

References Cited (Backward Citations)

US3522164A Cited
US4025339A Cited
US4013533A Cited
US4464415A Cited
GB2111534A Cited
US4515668A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-06-23 1989-12-23 1990-06-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-06-23 1993-12-23 1994-06-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-06-23 1997-12-23 1998-06-24 $7700.00 Window Closed / Lapsed

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