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US4574160A Expired / Lapsed US ⏱️ 0.0 years remaining

Flexible, rollable photovoltaic cell module

Assignee: Standard Oil Co
•
Filing: 1984-09-28
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Granted: 1986-03-04
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Expires: 2004-09-28
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Abstract

Abstract A photovoltaic array module incorporating a plurality of photovoltaic cell strips (11). Each cell strip (11) incorporates an electrically conductive substrate layer (22), a semiconductor body (23) deposited on the substrate layer (22), and a transparent electrically conductive layer (24) deposited on the semiconductor body (23). Electrically conductive filaments (20) are alternately connected to contact points (31) on the electrically conductive substrate layer (22) of one cell strip (11) and to contact points (32) on the transparent electrically conductive layer (24) of another cell strip (11). A first busbar (12) and a second busbar (13) are connected to the end cell strips (11) of the array to collect the electrical energy generated thereby.

Inventors

  • 👤 Ronald C. Cull
  • 👤 Robert A. Hartman
  • 👤 Paul E. Koch

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 13:01
CPC Classifications
H; H10; H10F; H10F19/00; H02; H02S; H02S30/00; H02S30/20; H10F19/90; H10F19/902; H10F19/904; H10F77/00; H10F77/93; H10F77/933; H10F77/935; Y; Y02; Y02E; Y02E10/00; Y02E10/50

Claims Analysis

Total Claims: 31
Claim 1
Independent Claim 148 words
A photovoltaic module comprising: busbar means; a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body, said transparent electrically conductive layer being selectively sectioned to define a plurality of electrically distinct photovoltaic cells carried by said cell strip; grid means deposited on said transparent electrically conductive layer of each said photovoltaic cell; continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate layer of one said photovoltaic cell strip and to said grid means of another said photovoltaic cell strip, wherein said filament means is connected medially of the lateral edges of said respective cell strips; and means for connecting said transparent electrically conductive layer of one said photovoltaic cell strip to said busbar means.
Claim 2
Dependent Claim 148 words
A photovoltaic module comprising: busbar means; a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body, said transparent electrically conductive layer being selectively sectioned to define a plurality of electrically distinct photovoltaic cells carried by said cell strip; grid means deposited on said transparent electrically conductive layer of each said photovoltaic cell; continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate layer of one said photovoltaic cell strip and to said grid means of another said photovoltaic cell strip, wherein said filament means is connected medially of the lateral edges of said respective cell strips; and means for connecting said transparent electrically conductive layer of one said photovoltaic cell strip to said busbar means.
Claim 3
Dependent Claim 61 words
A photovoltaic module according to claim 1, wherein said filament means includes a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent said cell strip, and a third stress relief region interposed between said first and second stress relief regions.
Claim 4
Dependent Claim 16 words
A photovoltaic module according to claim 1, wherein said filament means is thin continuous copper wire.
Claim 5
Dependent Claim 19 words
A photovoltaic module according to claim 1, wherein said photovoltaic cell strips are laterally spaced relative to each other.
Claim 6
Dependent Claim 20 words
A photovoltaic module according to claim 1, wherein said photovoltaic cell strips partially overlap each other in a shingle-like arrangement.
Claim 7
Dependent Claim 23 words
A photovoltaic module according to claim 1, further comprising support member means to physically position said photovoltaic cell strips relative to each other.
Claim 8
Dependent Claim 114 words
A photovoltaic module comprising: busbar means; a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body; continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate layer of one said photovoltaic cell strip and to said transparent electrically conductive layer of another said photovoltaic cell strip, wherein said filament means is connected medially of the lateral edges of said respective cell strips; and means for connecting said transparent electrically conductive layer of one said photovoltaic cell strip to said busbar means.
Claim 9
Dependent Claim 114 words
A photovoltaic module comprising: busbar means; a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body; continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate layer of one said photovoltaic cell strip and to said transparent electrically conductive layer of another said photovoltaic cell strip, wherein said filament means is connected medially of the lateral edges of said respective cell strips; and means for connecting said transparent electrically conductive layer of one said photovoltaic cell strip to said busbar means.
Claim 10
Dependent Claim 61 words
A photovoltaic module according to claim 7, wherein said filament means includes a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent said cell strip, and a third stress relief region interposed between said first and second stress relief regions.
Claim 11
Dependent Claim 18 words
A photovoltaic module accrding to claim 7, further comprising grid means deposited on said transparent electrically conductive layer.
Claim 12
Dependent Claim 20 words
A photovoltaic module according to claim 9, wherein said filament means is connected proximate the midpoint of said grid means.
Claim 13
Dependent Claim 16 words
A photovoltaic module according to claim 7, wherein said filament means is thin continuous copper wire.
Claim 14
Dependent Claim 19 words
A photovoltaic module according to claim 7, wherein said photovoltaic cell strips are laterally spaced relative to each other.
Claim 15
Dependent Claim 20 words
A photovoltaic module according to claim 7, wherein said photovoltaic cell strips partially overlap each other in a shingle-like arrangement.
Claim 16
Dependent Claim 30 words
A photovoltaic module according to claim 7, wherein said transparent electrically conductive layer is selectively sectioned to define a plurality of electrically distinct photovoltaic cells carried by said cell strip.
Claim 17
Dependent Claim 24 words
A photovoltaic module according to claim 14, wherein said filament means is connected to said transparent electrically conductive layer of each said photovoltaic cell.
Claim 18
Dependent Claim 23 words
A photovoltaic module according to claim 14, further comprising grid means deposited on said transparent electrically conductive layer of each said photovoltaic cell.
Claim 19
Dependent Claim 21 words
A photovoltaic module according to claim 16, wherein said filament means is connected proximate the midpoint of each said grid means.
Claim 20
Dependent Claim 165 words
A photovoltaic module comprising: busbar means; a plurality of individual photovoltaic cell strips, each said strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer and a discontinuous transparent electrically conductive layer deposited on said semiconductor body wherein each said cell strip is divided into a plurality of electrically distinct photovoltaic cells; continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate of one said photovoltaic cell strip and to said transparent conductive layer of another said photovoltaic cell strip, wherein said filament means includes a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent said cell strip, and a third stess relief region interposed between said first and second stress relief regions; and means for connecting said transparent electrically conductive layer of at least one photovoltaic cell to said busbar means.
Claim 21
Dependent Claim 165 words
A photovoltaic module comprising: busbar means; a plurality of individual photovoltaic cell strips, each said strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer and a discontinuous transparent electrically conductive layer deposited on said semiconductor body wherein each said cell strip is divided into a plurality of electrically distinct photovoltaic cells; continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate of one said photovoltaic cell strip and to said transparent conductive layer of another said photovoltaic cell strip, wherein said filament means includes a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent said cell strip, and a third stess relief region interposed between said first and second stress relief regions; and means for connecting said transparent electrically conductive layer of at least one photovoltaic cell to said busbar means.
Claim 22
Dependent Claim 29 words
A photovoltaic module according to claim 18, wherein said filament means is connected to said transparent electrically conductive layer of each said photovoltaic cell at a plurality of points.
Claim 23
Dependent Claim 23 words
A photovoltaic module according to claim 18, further comprising grid means deposited on said transparent electrically conductive layer of each said photovoltaic cell.
Claim 24
Dependent Claim 21 words
A photovoltaic module according to claim 20, wherein said filament means is connected proximate the midpoint of each said grid means.
Claim 25
Dependent Claim 16 words
A photovoltaic module according to claim 18, wherein said filament means is thin continuous copper wire.
Claim 26
Dependent Claim 18 words
A photovoltaic module according to claim 18, wherein said cell strips are laterally spaced relative to each other.
Claim 27
Dependent Claim 19 words
A photovoltaic module according to claim 18, wherein said cell strips partially overlap each other in a shingle-like arrangement.
Claim 28
Dependent Claim 155 words
A photovoltaic module comprising: a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body; continuous electrically conductive filament means alternately and repetitively connected to said electrically conductive substrate layer of one said photovoltaic cell strip and to said transparent electrically conductive layer of another said photovoltaic cell strip, said filament means making contact with said layers at a plurality of contact points and having a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent cell strip, and a third stress relief region angularly interposed between said first and second regions; and means for receiving electrical energy from said transparent electrically conductive layer of one said photovoltaic cell strip.
Claim 29
Dependent Claim 155 words
A photovoltaic module comprising: a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body; continuous electrically conductive filament means alternately and repetitively connected to said electrically conductive substrate layer of one said photovoltaic cell strip and to said transparent electrically conductive layer of another said photovoltaic cell strip, said filament means making contact with said layers at a plurality of contact points and having a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent cell strip, and a third stress relief region angularly interposed between said first and second regions; and means for receiving electrical energy from said transparent electrically conductive layer of one said photovoltaic cell strip.
Claim 30
Dependent Claim 218 words
A flexible photovoltaic array roll comprising: a plurality of longitudinally spaced flexible photovoltaic modules, wherein said photovoltaic modules comprise busbar means, a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body, said transparent electrically conductive layer being selectively sectioned to define a plurality of electrically distinct photovoltaic cells carried by said cell strip, grid means deposited on said transparent electrically conductive layer of said photovoltaic cell, continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate layer of one said photovoltaic cell strip and to said grid means of another said photovoltaic cell strip, said filament means including a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent said cell strip, and a third stress relief region interposed between said second and third stress relief regions and, means for connecting said transparent electrically conductive layer of one said photovoltaic cell strip to said busbar means; means for receiving electrical energy from said modules; and means which encapsulate said modules and said means for receiving.
Claim 31
Dependent Claim 218 words
A flexible photovoltaic array roll comprising: a plurality of longitudinally spaced flexible photovoltaic modules, wherein said photovoltaic modules comprise busbar means, a plurality of individual photovoltaic cell strips, each said cell strip having an electrically conductive substrate layer, a semiconductor body deposited on said substrate layer, and a transparent electrically conductive layer deposited on said semiconductor body, said transparent electrically conductive layer being selectively sectioned to define a plurality of electrically distinct photovoltaic cells carried by said cell strip, grid means deposited on said transparent electrically conductive layer of said photovoltaic cell, continuous electrically conductive filament means alternately and repetitively connected, at contact points, to said electrically conductive substrate layer of one said photovoltaic cell strip and to said grid means of another said photovoltaic cell strip, said filament means including a first stress relief region proximate to a said contact point on one said cell strip, a second stress relief region proximate to a said contact point on a next adjacent said cell strip, and a third stress relief region interposed between said second and third stress relief regions and, means for connecting said transparent electrically conductive layer of one said photovoltaic cell strip to said busbar means; means for receiving electrical energy from said modules; and means which encapsulate said modules and said means for receiving.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-03-03 1989-09-02 1990-03-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-03-03 1993-09-02 1994-03-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-03-03 1997-09-02 1998-03-04 $7700.00 Window Closed / Lapsed

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