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US4533703A Expired / Lapsed US ⏱️ 0.0 years remaining

Flexible basecoat/two component clearcoat coating composition

Assignee: EIDP Inc
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Filing: 1984-05-29
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Granted: 1985-08-06
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Expires: 2004-05-29
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Abstract

Abstract This invention is directed to flexible basecoat/clearcoat coating systems which have excellent adherence to metal and plastic substrates and possess superior weathering properties. The clearcoat composition comprises hydroxy-containing urethane modified polyester, made by reacting a urethane modified diol with polyol and diacid component, crosslinkable with polyisocyanates. The basecoat composition comprises hydroxy-containing urethane modified polyesters, made by reacting hydroxy functional polyester with diisocyanate, crosslinkable with amine-aldehyde resins, and pigment. Optionally, either or both compositions may comprise a high molecular weight linear polyurethane.

Inventors

  • 👤 Panagiotis I. Kordomenos
  • 👤 Kenneth R. Kurple
  • 👤 Delores J. Alexander

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 22:49
CPC Classifications
B; B05; B05D; B05D7/00; B05D7/50; B05D7/52; B05D7/53; B05D7/532; C; C08; C08G; C08G18/00; C08G18/06; C08G18/28; C08G18/40; C08G18/42; C08G18/46; C08G18/4615; C09; C09D; C09D175/00; C09D175/04; C09D175/06; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31551; Y10T428/31554

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 335 words
A flexible basecoat/clearcoat coating composition, useful as automotive finish coats on metal and plastic substrates, which is characterized in that: I the clearcoat coating composition comprises: (A) hydroxy-containing urethane modified polyester (i) having a number average molecular weight (M n ) of between about 1000 and about 10,000, (ii) having a hydroxy number of between about 30 and about 200, and (iii) containing between about 1 and about 10 urethane groups per molecule, and being made from reactants comprising: (1) urethane modified diol made by reacting: (a) diol, and (b) diisocyanate, wherein said diol and said diisocyanate are reacted in a molar ratio of from about 4:1 to about 4:3; (2) polyol comprising at least about 5 weight percent triol; and (3) acid component selected from dicarboxylic acids and anhydrides thereof; (B) polyisocyanate crosslinking agent; and II the basecoat composition comprises: (A) hydroxy-containing urethane modified polyester (i) having a number average molecular weight (M n ) of between about 1000 and about 10,000, (ii) having a hydroxyl number of between about 50 and about 250, and (iii) containing between about 1 and about 7 urethane groups per molecule, and being made from reactants comprising: (1) hydroxy functional polyester prepared from a mixture of (a) polyhydroxy materials comprising diols and triols with (b) acid component selected from dicarboxylic acids and anhydrides thereof; and (2) diisocyanate; wherein in forming the hydroxy functional polyester, the proportion of reactants (a) and (b) are selected so that the OH/COOH ratio is from 6:2 to 6:5; and wherein in forming the modified polyester the proportion of hydroxy functional polyester (1) and the diisocyanate (2) are selected so as to provide from 4:1 to 10:1 hydroxyl/isocyanate groups; and (B) amine-aldehyde crosslinking agent; and (C) pigment; and wherein either or both of said basecoat composition and said clearcoat composition individually comprises 0-60 weight percent, based on the total weight of (A) and (B) of the composition, of a linear polyurethane having a number average molecular weight of between about 15,000 and about 40,000.
Claim 2
Dependent Claim 335 words
A flexible basecoat/clearcoat coating composition, useful as automotive finish coats on metal and plastic substrates, which is characterized in that: I the clearcoat coating composition comprises: (A) hydroxy-containing urethane modified polyester (i) having a number average molecular weight (M n ) of between about 1000 and about 10,000, (ii) having a hydroxy number of between about 30 and about 200, and (iii) containing between about 1 and about 10 urethane groups per molecule, and being made from reactants comprising: (1) urethane modified diol made by reacting: (a) diol, and (b) diisocyanate, wherein said diol and said diisocyanate are reacted in a molar ratio of from about 4:1 to about 4:3; (2) polyol comprising at least about 5 weight percent triol; and (3) acid component selected from dicarboxylic acids and anhydrides thereof; (B) polyisocyanate crosslinking agent; and II the basecoat composition comprises: (A) hydroxy-containing urethane modified polyester (i) having a number average molecular weight (M n ) of between about 1000 and about 10,000, (ii) having a hydroxyl number of between about 50 and about 250, and (iii) containing between about 1 and about 7 urethane groups per molecule, and being made from reactants comprising: (1) hydroxy functional polyester prepared from a mixture of (a) polyhydroxy materials comprising diols and triols with (b) acid component selected from dicarboxylic acids and anhydrides thereof; and (2) diisocyanate; wherein in forming the hydroxy functional polyester, the proportion of reactants (a) and (b) are selected so that the OH/COOH ratio is from 6:2 to 6:5; and wherein in forming the modified polyester the proportion of hydroxy functional polyester (1) and the diisocyanate (2) are selected so as to provide from 4:1 to 10:1 hydroxyl/isocyanate groups; and (B) amine-aldehyde crosslinking agent; and (C) pigment; and wherein either or both of said basecoat composition and said clearcoat composition individually comprises 0-60 weight percent, based on the total weight of (A) and (B) of the composition, of a linear polyurethane having a number average molecular weight of between about 15,000 and about 40,000.
Claim 3
Dependent Claim 32 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said hydroxy-containing urethane modified polyester of said clearcoat composition has a number average molecular weight of between about 2000 and about 4000.
Claim 4
Dependent Claim 30 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said hydroxy-containing urethane modified polyester of said clearcoat composition has a hydroxyl number of between about 50 and about 120.
Claim 5
Dependent Claim 30 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein in forming said diol and said diisocyanate are reacted in a molar ratio of from about 2:0.8 to about 2:1.2.
Claim 6
Dependent Claim 19 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said polyol of said clearcoat composition further comprises diol.
Claim 7
Dependent Claim 24 words
A flexible basecoat/clearcoat coating composition according to claim 5, wherein said polyol comprises about 10-80 weight percent triol and about 90-20 weight percent diol.
Claim 8
Dependent Claim 25 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said dicarboxylic acids of said clearcoat composition comprises C 6 -C 12 aliphatic dicarboxylic acids.
Claim 9
Dependent Claim 46 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said polyisocyanate crosslinking agent is included in said clearcoat composition in an amount of from about 5 to about 60 weight percent based on the weight of said hydroxy-containing modified polyester present in said clearcoat composition.
Claim 10
Dependent Claim 21 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said polyisocyanate crosslinking agent of said clearcoat composition is a diisocyanate.
Claim 11
Dependent Claim 24 words
A coating composition according to claim 1, wherein said polyisocyanate crosslinking agent of said clearcoat composition has 3 or more reactive isocyanates per molecule.
Claim 12
Dependent Claim 20 words
A coating composition according to claim 10, wherein said polyisocyanate crosslinking agent is a trimerized product of an aliphatic diisocyanate.
Claim 13
Dependent Claim 21 words
A coating composition according to claim 11, wherein said polyisocyanate crosslinking agent is a trimerized reaction product of 1,6 hexamethylene diisocyanate.
Claim 14
Dependent Claim 19 words
A coating composition according to claim 10, wherein said polyisocyanate crosslinking agent is a polyisocyanate having a biuret structure.
Claim 15
Dependent Claim 36 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said hydroxyl containing urethane modified polyester of said basecoat composition has a number average molecular weight (M n ) of between about 2000 and about 4000.
Claim 16
Dependent Claim 30 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said hydroxy-containing urethane modified polyester of said basecoat composition has a hydroxyl number of between about 50 and about 250.
Claim 17
Dependent Claim 31 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said polyhydroxy materials comprise said diols and said triols in a hydroxyl equivalent ratio of from about 4:1 to about 1:4.
Claim 18
Dependent Claim 31 words
A flexible basecoat/clearcoat coating composition according to claim 16, wherein said polyhydroxy materials comprise said diols and said triols in a hydroxyl equivalent ratio of from about 3:1 to about 3:2.5.
Claim 19
Dependent Claim 25 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said polyhydroxy materials employed in basecoat composition preparation comprise diols which are linear, aliphatic diols.
Claim 20
Dependent Claim 28 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said dicarboxylic acid employed in basecoat composition preparation is a C 6 -C 12 linear aliphatic dicarboxylic acid.
Claim 21
Dependent Claim 47 words
A flexible basecoat/clearcoat coating composition according to claim 1, wherein said amine-aldehyde crosslinking agent of said basecoat composition is employed in an amount of from about 5 to about 60 weight percent based on the weight of said hydroxy-containing urethane modified polyester present in said basecoat composition.

References Cited (Backward Citations)

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US3763079A Cited
US3954899A Cited
US3962522A Cited
US4034017A Cited
US4017456A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-08-05 1989-02-04 1989-08-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-08-05 1993-02-04 1993-08-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-08-05 1997-02-04 1997-08-06 $7700.00 Window Closed / Lapsed

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