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US4490457A Expired / Lapsed US ⏱️ 0.0 years remaining

Cold/dry substrate treatment technique which improves photolithographic limits of resolution and exposure tolerance

Assignee: Honeywell Inc
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Filing: 1981-12-18
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Granted: 1984-12-25
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Expires: 2001-12-18
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Abstract

Abstract A limitation in the use of ceramic substrates for electronic packaging is that photolithographic processes applied to such substrate surfaces do not give the highest resolution that the process is capable of because of inherent surface topographical variations on the ceramic substrate. A smoothing layer of a dry film glazed photosensitive material, such as RISTON solder mask, is laminated over the substrate surface, exposed with UV and cured. Metal conductor lines are then bonded onto the surface of the solder mask layer.

Inventors

  • 👤 Vahram S. Kardashian
  • 👤 Richard D. Benson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 16:44
CPC Classifications
H; H10; H10W; H10W70/00; H10W70/01; H10W70/05; G; G03; G03F; G03F7/00; G03F7/004; G03F7/09; G03F7/11; H05; H05K; H05K3/00; H05K3/38; H05K3/386; H05K1/00; H05K1/02; H05K1/03; H05K1/0306; H05K3/0011; H05K3/0017; H05K3/0023; H05K3/388; Y; Y10; Y10S; Y10S430/00; Y10S430/136

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 120 words
In electronic packaging, a process for improving photolithographic limits of resolution on a ceramic substrate, the steps comprising: providing a ceramic substrate upon which high density conductive lines are to be placed, the substrate presenting a limitation to the application of high density lines in that it inherently possesses a surface topographical variation on the order of 4-7 μm; bonding a smoothing layer of a dry film polymer dielectric material which material is photosensitive before exposure that withstands temperatures of molten solder to at least one surface of said substrate, the surface of said layer remote from the substrate being smooth by comparison with the surface of the substrate; and coating metal conductor lines onto the surface of said layer.
Claim 2
Dependent Claim 120 words
In electronic packaging, a process for improving photolithographic limits of resolution on a ceramic substrate, the steps comprising: providing a ceramic substrate upon which high density conductive lines are to be placed, the substrate presenting a limitation to the application of high density lines in that it inherently possesses a surface topographical variation on the order of 4-7 μm; bonding a smoothing layer of a dry film polymer dielectric material which material is photosensitive before exposure that withstands temperatures of molten solder to at least one surface of said substrate, the surface of said layer remote from the substrate being smooth by comparison with the surface of the substrate; and coating metal conductor lines onto the surface of said layer.
Claim 3
Dependent Claim 15 words
The process of claim 1 wherein the dry film photosensitive material is RISTON solder mask.
Claim 4
Dependent Claim 37 words
The process of claim 2 wherein the step of bonding a smoothing layer of RISTON solder mask includes the further step of: exposing to UV light the RISTON solder mask layer to cure and harden the layer.
Claim 5
Dependent Claim 72 words
The process of claim 1 or 3 wherein the step of bonding metal conductor lines includes the additional preliminary steps of: depositing a layer of a different photoresist onto the surface of the dry film polymer dielectric material layer; masking, imaging, exposure to UV and developing the photoresist and the additional subsequent step to bonding metal conductor lines of stripping the remaining photoresist from the surface of the dry film material layer.

References Cited (Backward Citations)

US3606679A Cited
US3873313A Cited
US4064287A Cited
US4167413A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-12-25 1988-06-25 1988-12-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-12-25 1992-06-25 1992-12-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-12-25 1996-06-25 1996-12-25 $7700.00 Window Closed / Lapsed

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