Abstract A tape assembly process attaches semiconductor chips to a tape via thermocompression gang bonding and the tape is wound onto a reel. The tape is fabricated during its manufacture to have a plurality of spaced finger array patterns. The inner finger ends are located so as to mate with the bonding pads of a semiconductor device and are bonded thereto. A ring-shaped strip is included in each finger pattern that joins all of the fingers in each pattern into a unitary structure in which the fingers are accurately spaced. Where the ring joins onto the fingers, weakened regions are introduced and the side of the tape that contains the semiconductor device includes a recess that is in registry with the ring. A ceramic substrate that will ultimately mount the semiconductor device is provided with an array of conductor patterns that match the tape finger patterns. A layer of sealing glass is screened over the ceramic, so as to align with the ring. Then the tape fingers are thermocompression bonded to the metal pattern, so that a bond is created for each finger on both sides of the glass. The ring is then mechanically stripped away with the weakened regions determining where the metal will rupture. This leaves a finger element on each side of the glass ring with the underlying conductor providing electrical continuity. The glass ring can then be joined to a ceramic cover that has a matching glass ring. The assembly is heat sealed to provide a hermetic housing.
An assembly tape useful in the automatic assembly hermetically sealed semiconductor devices, having a ring-shaped hermetic seal, said tape comprising a succession of metal finger patterns, said patterns having an inward extending position and outward extending portions that will extend outside said hermetic seal to serve as assembled device leads, said patterns comprising: a plurality of metal fingers joined to said tape and having their inward extensions configured for bonding to said semiconductor device; a removable metal ring joining said fingers into a unitary structure and located so as to be in registry with said hermetic seal; and a clearance region in said patterns in registry with said ring.
Claim 2
Dependent Claim
109 words
An assembly tape useful in the automatic assembly hermetically sealed semiconductor devices, having a ring-shaped hermetic seal, said tape comprising a succession of metal finger patterns, said patterns having an inward extending position and outward extending portions that will extend outside said hermetic seal to serve as assembled device leads, said patterns comprising: a plurality of metal fingers joined to said tape and having their inward extensions configured for bonding to said semiconductor device; a removable metal ring joining said fingers into a unitary structure and located so as to be in registry with said hermetic seal; and a clearance region in said patterns in registry with said ring.
Claim 3
Dependent Claim
21 words
The patterns of claim 1 further comprising weakened regions in said ring where it joins said fingers to facilitate ring removal.
Claim 4
Dependent Claim
18 words
The patterns of claim 1 wherein said clearance is obtained by way of a depression in said patterns.
Claim 5
Dependent Claim
16 words
The patterns of claim 3, wherein said clearance is obtained by mechanical deformation of said patterns.
Claim 6
Dependent Claim
17 words
The patterns of claim 3, wherein said clearance is obtained by reducing the thickness of said metal.