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US4460625A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of coating and impregnating concrete substrates, and products obtained thereby

Assignee: Rohm and Haas Co
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Filing: 1982-12-22
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Granted: 1984-07-17
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Expires: 2002-12-22
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Abstract

Abstract This invention concerns coating and impregnating compositions for concrete of an essentially anhydrous character comprising (1) a monomer blend of (a) dicyclopentenyl or dicyclopentenyloxyalkyl methacrylate or acrylate and (b) hydroxy alkyl methacrylate and (2) a polymerization catalyst of (a) an organic peroxide and an aromatic amine accelerator, or (b) a polyvalent metal salt or complex and an organic hydroperoxide, or (c) mixtures of (a) and 0.0005% to 2% by weight, based on total amount of monomers, of a polyvalent metal salt or complex, or (d) mixtures of (a) and (b), which can be applied to porous surfaces such as concrete as an impregnant and which can be polymerized in situ in order to reduce the permeability of the surface and to provide hard, continuous, hydrophobic, wear resistant and weather resistant surfaces.

Inventors

  • 👤 William D. Emmons
  • 👤 Joseph A. Lavelle

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 07:48
CPC Classifications
C; C04; C04B; C04B26/00; C04B26/02; C04B26/04; C04B26/06; C08; C08F; C08F220/00; C08F220/02; C08F220/10; C08F220/20; C08F220/26; C08F220/28; C08F220/281; Y; Y10; Y10T; Y10T428/00; Y10T428/20

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 312 words
An acrylic polymer impregnant composition comprising an essentially anhydrous slurry of (1) a non-volatile binder monomer system comprising (a) from about 25% to 75% by weight, based on total of monomers, of at least one compound selected from isodecyl methacrylate, cetyl stearyl methacrylate, lauryl methacrylate, dodecyl pentadecyl methacrylate, cetyl eicosyl methacrylate, stearyl methacrylate and the dicyclopentenyloxyalkyl or dicyclopentenyl ester of a polymerizable α,β-unsaturated monocarboxylic acid selected from methacrylic acid or acrylic acid, the ester being represented by the formula ##STR3## wherein R is CH 3 or H, n is 0 or 1 and R 1 is selected from (i) alkylene groups having 2 to 6 carbon atoms and (ii) oxyalkylene groups having 4 to 6 carbon atoms and having one or more oxygen atoms joining distinct segments of the alkylene chain, each segment having at least 2 carbon atoms, and (b) from about 75% to 25% by weight, based on total of monomers, of at least one hydroxyalkyl methacrylate represented by the formula ##STR4## wherein R 2 is a straight or branched chain (C 10 -C 6 ) alkyl group or a (C 3 -C 6 ) cycloalkyl group, the total of monomers being 100%; and (2) a polymerization catalyst selected from (a) about 0.1% to 3% by weight, based on total of monomers, of a (C 3 -C 18 ) hydrocarbyl peroxide with about 0.1% to 5% by weight, based on total of monomers, of an aromatic amine polymerization accelerator, or (b) about 0.1% to 3% by weight, based on total of monomers, of a (C 3 -C 18 ) hydrocarbyl hydroperoxide with about 0.0005% to 2% by weight, based on total of monomers, of a polyvalent metal salt or complex, (c) mixtures of (a) and 0.005% to 2% by weight, based on total amount of monomers, of a polyvalent metal salt or complex, or (d) mixtures of (a) and (b).
Claim 2
Dependent Claim 312 words
An acrylic polymer impregnant composition comprising an essentially anhydrous slurry of (1) a non-volatile binder monomer system comprising (a) from about 25% to 75% by weight, based on total of monomers, of at least one compound selected from isodecyl methacrylate, cetyl stearyl methacrylate, lauryl methacrylate, dodecyl pentadecyl methacrylate, cetyl eicosyl methacrylate, stearyl methacrylate and the dicyclopentenyloxyalkyl or dicyclopentenyl ester of a polymerizable α,β-unsaturated monocarboxylic acid selected from methacrylic acid or acrylic acid, the ester being represented by the formula ##STR3## wherein R is CH 3 or H, n is 0 or 1 and R 1 is selected from (i) alkylene groups having 2 to 6 carbon atoms and (ii) oxyalkylene groups having 4 to 6 carbon atoms and having one or more oxygen atoms joining distinct segments of the alkylene chain, each segment having at least 2 carbon atoms, and (b) from about 75% to 25% by weight, based on total of monomers, of at least one hydroxyalkyl methacrylate represented by the formula ##STR4## wherein R 2 is a straight or branched chain (C 10 -C 6 ) alkyl group or a (C 3 -C 6 ) cycloalkyl group, the total of monomers being 100%; and (2) a polymerization catalyst selected from (a) about 0.1% to 3% by weight, based on total of monomers, of a (C 3 -C 18 ) hydrocarbyl peroxide with about 0.1% to 5% by weight, based on total of monomers, of an aromatic amine polymerization accelerator, or (b) about 0.1% to 3% by weight, based on total of monomers, of a (C 3 -C 18 ) hydrocarbyl hydroperoxide with about 0.0005% to 2% by weight, based on total of monomers, of a polyvalent metal salt or complex, (c) mixtures of (a) and 0.005% to 2% by weight, based on total amount of monomers, of a polyvalent metal salt or complex, or (d) mixtures of (a) and (b).
Claim 3
Dependent Claim 22 words
A composition according to claim 1 wherein the ester monomer is selected from dicyclopentenyloxyethyl methacrylate, dicyclopentenyloxyisopropyl methacrylate, dicyclopentenyloxyisopropyl acrylate, and dicyclopentenyloxyneopentenyl methacrylate.
Claim 4
Dependent Claim 13 words
A composition according to claim 1 wherein the ester monomer is dicyclopentenyloxyethyl methacrylate.
Claim 5
Dependent Claim 18 words
A composition according to claim 1 wherein the hydroxylalkyl methacrylate is selected from hydroxyethyl methacrylate and hydroxypropyl methacrylate.
Claim 6
Dependent Claim 134 words
A composition according to claim 1 wherein (1) the non-volatile binder monomer system comprises from about 12% to 20% by weight of total solids of (a) from about 25% to 75% by weight, based on total monomers, of at least one of dicyclopentenyloxyethyl methacrylate, dicyclopentenyloxyisopropyl methacrylate, dicyclopentenyloxyisopropyl acrylate or dicyclopentenyloxyneopentenyl methacrylate, and (b) from about 75% to 25% by weight, based on total monomers, of at least one of hydroxyethyl methacrylate or hydroxypropyl methacrylate; and (2) the polymerization catalyst is selected from (a) (C 3 -C 18 ) hydrocarbyl peroxide with an aromatic amine selected from aniline, N,N-dimethylaniline, N,N-diethylaniline, toluidine, N,N-dimethyl p-toluidine, N,N-di(hydroxyethyl) toluidine, or N,N-dimethylaminobenzaldehyde, or (b) a (C 3 -C 18 ) hydrocarbyl hydroperoxide with a polyvalent metal salt of a (C 8 -C 30 ) aliphatic acid or of naphthenic acid.
Claim 7
Dependent Claim 65 words
A composition according to claim 5 wherein (1) the non-volatile binder monomer system comprises (a) dicyclopentenyloxyethyl methacrylate, and (b) at least one of hydroxyethyl methacrylate and hydroxypropyl methacrylate; and (2) the polymerization catalyst is selected from (a) a mixture of cumene hydroperoxide and cobalt naphthenate, (b) a mixture of benzoyl peroxide and N,N-dimethyl p-toluidine, and (c) a mixture of benzoyl peroxide, N,N-dimethylaminobenzaldehye and cobalt naphthenate.
Claim 8
Dependent Claim 57 words
A composition according to claim 5 wherein (1) the non-volatile binder monomer system comprises about 15% by weight of (a) about 50% by weight, based on total of monomers, of dicyclopentenyloxyethyl methacrylate, and (b) about 50% by weight, based on total of monomers, of hydroxypropyl methacrylate; and (2) the polymerization catalyst comprises cumene hydroperoxide and cobalt naphthenate.
Claim 9
Dependent Claim 57 words
A composition according to claim 5 wherein (1) the non-volatile binder monomer system comprises about 15% by weight of (a) about 50% by weight, based on total of monomers, of dicyclopentenyloxyethyl methacrylate, and (b) about 50% by weight, based on total of monomers, of hydroxypropyl methacrylate; and (2) the polymerization catalyst comprises benzoyl peroxide and N,N-dimethyl p-toluidine.
Claim 10
Dependent Claim 46 words
A method of impregnating a concrete floor, base, or pavement on a highway or bridge-deck which comprises spreading and/or spraying a mixture according to claim 1 containing components (1) and (2) on the surface areas needing repair, and letting the impregnated surface cure at ambient conditions.
Claim 11
Dependent Claim 26 words
A polymer impregnated product obtained by curing a formed mass of the composition according to claim 1 by exposing said mass to air at ambient temperature.
Claim 12
Dependent Claim 9 words
A product obtained by the process of claim 7.
Claim 13
Dependent Claim 45 words
A two-package article of commerce adapted to be stored, transported to the site of use, and to be mixed to form the polymer concrete slurry of claim 1, one of the packages the curing catalyst component (2), the other containing the liquid monomer component (1).

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-07-17 1988-01-16 1988-07-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-07-17 1992-01-16 1992-07-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-07-17 1996-01-16 1996-07-17 $7700.00 Window Closed / Lapsed

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