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Method of fabricating a semiconductor device with a base region having a deep portion

Assignee: Fairchild Semiconductor Corp
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Filing: 1982-06-28
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Granted: 1984-04-24
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Expires: 2002-06-28
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Abstract

Abstract A semiconductor device, such as a MOSFET or IGR, is fabricated with a base region having a deep portion for reducing parasitic currents. A wafer is provided having an N type layer on an appropriately doped substrate. A first oxide layer is formed on the wafer, and a refractory electrode layer is deposited on the first oxide layer. A first window is opened in the refractory electrode layer, and then silicon nitride is deposited on the wafer. A second window is opened in the silicon nitride layer, within the first window. A deep P + base region is diffused into the wafer through the second window, and then a second oxide layer is selectively grown in the second window. The silicon nitride layer is selectively removed, thereby opening a third window, defined by the second window and the second oxide layer situated within the second window. A shallow P base region is diffused into the wafer through the third window, followed by diffusion of a shallow N + region through the third window. The P-N junction between the N + region and the deep P + base region terminates at the surface of the wafer. The second oxide layer is removed, exposing the P-N junction, and the wafer is metallized, thereby implementing an electrical short across the P-N junction.

Inventors

  • 👤 Bantval J. Baliga
  • 👤 Michael S. Adler

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 09:48
CPC Classifications
H; H10; H10D; H10D30/00; H10D30/60; H10D30/64; H10D30/66; H10D12/00; H10D12/411; H10D12/441; H10D62/00; H10D62/10; H10D62/17; H10D62/393; H10P; H10P76/00; H10P76/40; Y; Y10; Y10S; Y10S257/00; Y10S257/914

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 267 words
A process of fabricating a semiconductor device with a base region having a deep portion, comprising the steps of: (a) forming an insulating layer on the upper surface of a wafer of semiconductor material comprised of a substrate with a layer of one dopant type thereon; (b) forming a refractory electrode layer on the upper surface of the insulating layer; (c) opening a first window through the refractory electrode layer; (d) forming a first mask layer at least in the first window and opening a second window in the first mask layer, the second window being located within the first window; (e) introducing into the wafer through the second window a first region of the opposite dopant type and of predetermined depth; (f) forming a second mask layer selectively located within the second window; (g) selectively removing the first mask layer, thereby opening a third window defined by the first window and the second mask layer located within the first window; (h) introducing into the wafer through the third window a second region of the same dopant type as the first region but of lesser depth; (i) introducing into the wafer through the third window a third region of the one dopant type and of lesser depth than the second region, the P-N junction thus-formed between the first and third regions terminating at the upper surface of the wafer beneath the second mask layer; (j) removing the second mask layer; and (k) metallizing the semiconductor material exposed as a result of removing the second mask layer, the metallization thereby implementing an electrical short across the P-N junction.
Claim 2
Dependent Claim 267 words
A process of fabricating a semiconductor device with a base region having a deep portion, comprising the steps of: (a) forming an insulating layer on the upper surface of a wafer of semiconductor material comprised of a substrate with a layer of one dopant type thereon; (b) forming a refractory electrode layer on the upper surface of the insulating layer; (c) opening a first window through the refractory electrode layer; (d) forming a first mask layer at least in the first window and opening a second window in the first mask layer, the second window being located within the first window; (e) introducing into the wafer through the second window a first region of the opposite dopant type and of predetermined depth; (f) forming a second mask layer selectively located within the second window; (g) selectively removing the first mask layer, thereby opening a third window defined by the first window and the second mask layer located within the first window; (h) introducing into the wafer through the third window a second region of the same dopant type as the first region but of lesser depth; (i) introducing into the wafer through the third window a third region of the one dopant type and of lesser depth than the second region, the P-N junction thus-formed between the first and third regions terminating at the upper surface of the wafer beneath the second mask layer; (j) removing the second mask layer; and (k) metallizing the semiconductor material exposed as a result of removing the second mask layer, the metallization thereby implementing an electrical short across the P-N junction.
Claim 3
Dependent Claim 14 words
The invention according to claim 1 wherein the first mask layer comprises silicon nitride.
Claim 4
Dependent Claim 31 words
The invention according to claim 2 wherein the step of forming the silicon nitride first mask layer comprises low pressure chemical vapor deposition of a reaction product of silane and ammonia.
Claim 5
Dependent Claim 25 words
The invention according to claim 1 wherein the step of forming the second mask layer comprises growing the layer by thermal oxidation of wafer material.
Claim 6
Dependent Claim 13 words
The invention according to claim 1 wherein the semiconductor device comprises a MOSFET.
Claim 7
Dependent Claim 15 words
The invention according to claim 1 wherein the semiconductor device comprises an insulated gate rectifier.
Claim 8
Dependent Claim 22 words
The invention according to claim 1 wherein the one dopant type is N type and the opposite dopant type is P type.
Claim 9
Dependent Claim 12 words
The invention according to claim 7 wherein the semiconductor material comprises silicon.
Claim 10
Dependent Claim 25 words
The invention according to claim 8 wherein the step of forming the second mask layer comprises growing the layer by thermal oxidation of wafer material.

References Cited (Backward Citations)

US4181542A Cited
US4170502A Cited
US4292728A Cited
US4199380A Cited
US4345265A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-04-24 1987-10-24 1988-04-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-04-24 1991-10-24 1992-04-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-04-24 1995-10-24 1996-04-24 $7700.00 Window Closed / Lapsed

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