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US4391925A Expired / Lapsed US ⏱️ 0.0 years remaining

Shear thickening well control fluid

Assignee: ExxonMobil Technology and Engineering Co
•
Filing: 1982-06-24
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Granted: 1983-07-05
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Expires: 2002-06-24
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Abstract

Abstract The instant invention is directed to shear thickening fluids which comprise a water swellable clay capable of rapidly forming a paste having a strength of at least 2000 lbs/100 ft2 upon interaction with the aqueous phase employed and present in sufficient concentration to form such a paste, a nonaqueous phase comprising a hydrocarbon material and surfactant, and an aqueous phase comprising water and a water-soluble polymer, wherein the clay and the aqueous phase are kept separated by the intervening hydrocarbon-surfactant phase. The intervening oil phase prevents the interaction between the water-polymer phase and the clay and results in a stable, non-reacting, pumpable composite, until such time as the oil barrier is ruptured by deliberate application of a sufficiently high shear force. Upon such rupture, the materials interact resulting in a semi-rigid high strength paste.

Inventors

  • 👤 Donald Mintz
  • 👤 Cyrus A. Irani

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 16:49
CPC Classifications
C; C09; C09K; C09K8/00; C09K8/50; C09K8/502; C09K8/02; C09K8/04; C09K8/26

Claims Analysis

Total Claims: 31
Claim 1
Independent Claim 131 words
A shear thickening composite comprising: (a) a water swellable clay capable of rapidly forming a high strength gel when mixed with water, said clay being present in said composite in sufficient quantity so as to form a gel having a strength of at least 2000 lb/100 ft 2 ; (b) a first phase comprising water and water soluble polymer; and (c) a second phase comprising oil and surfactant, the water in said first phase being kept separate from said clay by the intervening second phase, said intervening second phase remaining intact during low shear pumping of the composite, said intervening second phase rupturing during the application of high shear to the composite to enable mixing of the water in the first phase and the clay to form the high strength gel.
Claim 2
Dependent Claim 131 words
A shear thickening composite comprising: (a) a water swellable clay capable of rapidly forming a high strength gel when mixed with water, said clay being present in said composite in sufficient quantity so as to form a gel having a strength of at least 2000 lb/100 ft 2 ; (b) a first phase comprising water and water soluble polymer; and (c) a second phase comprising oil and surfactant, the water in said first phase being kept separate from said clay by the intervening second phase, said intervening second phase remaining intact during low shear pumping of the composite, said intervening second phase rupturing during the application of high shear to the composite to enable mixing of the water in the first phase and the clay to form the high strength gel.
Claim 3
Dependent Claim 22 words
The composite of claim 1 wherein the water swellable clay is selected from the group consisting of montmorillonite clay and attapulgite clay.
Claim 4
Dependent Claim 40 words
The composite of claim 1 wherein the oil comprises mineral oil, C 6 to C 1000 paraffinic oil, motor oil, substituted paraffinic oil wherein the substituents are selected from the group consisting of halogens, amines, sulfates, nitrates, carboxylates and hydroxyls.
Claim 5
Dependent Claim 18 words
The composite of claim 2 wherein the oil is a C 6 to C 200 liquid paraffin oil.
Claim 6
Dependent Claim 22 words
The composite of claim 1 wherein the water soluble polymer is polyacrylamide, polymethacrylamide, polystyrene sulfonate, polyvinyl toluene sulfonate, polyethyleneoxide, or polyvinyl alcohol.
Claim 7
Dependent Claim 12 words
The composite of claim 4 wherein the water soluble polymer is polyacrylamide.
Claim 8
Dependent Claim 16 words
The composite of claim 6 wherein the polyacrylamide is hydrolyzed to a degree ranging from 0-50%.
Claim 9
Dependent Claim 42 words
The composite of claim 1, 2, 3, 4, 5, 6 or 7 comprising 100 parts by weight (pbw) clay, 240 to 700 pbw water, 0.1 to 12 pbw water soluble polymer, 30 to 140 pbw oil, and 8 to 70 pbw surfactant.
Claim 10
Dependent Claim 98 words
The composite of claim 8 wherein the surfactant is the product obtained by the reaction of the polyamine ##STR5## wherein R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 and y are selected from the group consisting of hydrogen, C 1 to C 20 alkyl, C 6 to C 20 aryl, C 7 to C 20 alkaryl radicals and substituted derivatives thereof and x is an integer of from 1 to 100 with polyalkenyl succinic anhydrides, reaction proceeding at the R 3 , R 4 substituted nitrogen.
Claim 11
Dependent Claim 27 words
The composite of claim 9 wherein the polyalkenyl succinic anhydride is selected from the group consisting of polyisobutylene succinic anhydride, polypropenyl succinic anhydride and polybutenyl succinic anhydride.
Claim 12
Dependent Claim 98 words
The composite of claim 9 wherein the surfactant is represented by the general formula: ##STR6## wherein n varies from 10 to 60, preferably 10 to 30, most preferably 15-17; x varies from 1 to 100, preferably 3 to 10; R 5 , R 6 , R 7 , R 8 , R 9 are hydrogen C 1 to C 20 alkyl, C 6 to C 20 aryl, C 7 to C 20 alkaryl radical and substituted derivative thereof, and y is selected from the group consisting of hydrogen and oxygen containing hydrocarbyl radicals having up to 10 carbons.
Claim 13
Dependent Claim 14 words
The composite of claim 11 wherein the surfactant is represented by the formula: ##STR7##
Claim 14
Dependent Claim 32 words
The composite of claim 8 wherein the clay is suspended in the oil-surfactant phase and this encapsulated clay slurry is suspended in the water-polymer phase, the water-polymer phase being a continuous phase.
Claim 15
Dependent Claim 37 words
The composite of claim 8 wherein the clay is suspended in the oil-surfactant phase as discrete particles and the water-polymer phase is also suspended in the oil-surfactant as discrete particles, the oil-surfactant phase being a continuous phase.
Claim 16
Dependent Claim 32 words
The composite of claim 11 wherein the clay is suspended in the oil-surfactant phase and this encapsulated clay slurry is suspended in the water-polymer phase, the water-polymer phase being a continuous phase.
Claim 17
Dependent Claim 37 words
The composite of claim 11 wherein the clay is suspended in the oil-surfactant phase as discrete particles and the water-polymer phase is also suspended in the oil-surfactant as discrete particles, the oil-surfactant phase being a continuous phase.
Claim 18
Dependent Claim 16 words
The composite of claim 8 wherein the clay is API Bentonite clay or API attapulgite clay.
Claim 19
Dependent Claim 16 words
The composite of claim 11 wherein the clay is API Bentonite clay or API attapulgite clay.
Claim 20
Dependent Claim 16 words
The composite of claim 13 wherein the clay is API Bentonite clay or API attapulgite clay.
Claim 21
Independent Claim 137 words
A method for treating a well penetrating a subterranean formation to block off unwanted flow paths comprising introducing into said well a shear thickening composite stable to pumping comprising a water swellable material capable of rapidly forming a still paste when mixed with a water-water soluble/water swellable polymer solution, an oil-surfactant phase and a water-water soluble/water swellable polymer phase wherein the water swellable material, present in sufficient quantity so as to form a paste having a strength of at least 2000 lb/100 ft 2 , and the water-polymer solution are kept separated, by the intervening oil-surfactant phase, and subjecting said shear thickening composite to high shear mixing thereby rupturing the intervening oil-surfactant phase, mixing the water swellable material and the water-polymer causing it to thicken into a high strength semi-rigid paste which blocks off unwanted flow paths.
Claim 22
Independent Claim 137 words
A method for treating a well penetrating a subterranean formation to block off unwanted flow paths comprising introducing into said well a shear thickening composite stable to pumping comprising a water swellable material capable of rapidly forming a still paste when mixed with a water-water soluble/water swellable polymer solution, an oil-surfactant phase and a water-water soluble/water swellable polymer phase wherein the water swellable material, present in sufficient quantity so as to form a paste having a strength of at least 2000 lb/100 ft 2 , and the water-polymer solution are kept separated, by the intervening oil-surfactant phase, and subjecting said shear thickening composite to high shear mixing thereby rupturing the intervening oil-surfactant phase, mixing the water swellable material and the water-polymer causing it to thicken into a high strength semi-rigid paste which blocks off unwanted flow paths.
Claim 23
Dependent Claim 35 words
The method of claim 20 wherein the high shear mixing consists of passing the shear thickening fluid through the orifices of a drill bit or nozzle in the well, thereby rupturing the intervening oil-surfactant phase.
Claim 24
Dependent Claim 40 words
The method of claim 20 wherein the shear thickening composite comprises 100 parts by weight (pbw) clay, 240 to 700 pbw water, 0.1 to 12 pbw water soluble polymer, 30 to 140 pbw oil and 8 to 70 pbw surfactant.
Claim 25
Dependent Claim 145 words
The method of claim 22 wherein the clay is montmorillonite clay or attapulgite clay, the oil is mineral oil, C 6 to C 1000 paraffinic oil, motor oil and substituted paraffinic oil wherein the substituents are selected from the group consisting of halogens, amines, sulfates, nitrates, carboxylates and hydroxyls and the surfactant is the product obtained by the reaction of the polyamine ##STR8## wherein R 3 -R 9 and y are chosen from the group consisting of hydrogen, C 1 to C 20 alkyl, C 6 to C 20 aryl, C 7 to C 20 alkaryl radicals and substituted derivatives thereof and x is an integer of from 1 to 100 with polyalkenyl succinic anhydrides, reaction proceding at the R 3 , R 4 substituted nitrogen, and the water swellable/water soluble polymer is polyacrylamide, polymethacrylamide, polystyrene sulfonate, polyvinyl toluene sulfonate, polyethylene oxide and polyvinyl alcohol.
Claim 26
Dependent Claim 13 words
The method of claim 23 wherein the water swellable/water soluble polymer is polyacrylamide.
Claim 27
Dependent Claim 46 words
The method of claim 22, 23 or 24 wherein the clay is API Bentonite clay or API attapulgite clay and the clay is suspended in the oil-surfactant phase and this encapsulated clay slurry is suspended in the water-polymer phase, the water-polymer phase being a continuous phase.
Claim 28
Dependent Claim 101 words
The method of claim 22, 23, or 24 wherein the surfactant is represented by the general formula: ##STR9## wherein n varies from 10 to 60, preferably 10 to 30, most preferably 15-17; x varies from 1 to 100, preferably 3 to 10; R 5 , R 6 , R 7 , R 8 , R 9 are hydrogen C 1 to C 20 alkyl, C 6 to C 20 aryl, C 7 to C 20 alkaryl radical and substituted derivatives thereof, and y is selected from the group consisting of hydrogen and oxygen containing hydrocarbyl radicals having up to 10 carbons.
Claim 29
Dependent Claim 13 words
The method of claim 25 wherein the surfactant is of the formula: ##STR10##
Claim 30
Dependent Claim 136 words
A shear thickening composite comprising: (a) 100 parts by weight (pbw) of a water swellable clay capable of rapidly forming a high strength gel when mixed with water; (b) a first phase comprising about 240 to about 700 pbw of water and about 0.1 to about 12 pbw of water soluble polymer; and (c) a second phase comprising about 30 to about 140 pbw oil and about 8 to about 70 pbw surfactant, the water in said first phase being kept separate from said clay by the intervening second phase, said intervening second phase remaining intact during low shear pumping of the composite, said intervening second phase rupturing during the application of high shear to the composite to enable mixing of the water in the first phase and the clay to form the high strength gel.
Claim 31
Dependent Claim 136 words
A shear thickening composite comprising: (a) 100 parts by weight (pbw) of a water swellable clay capable of rapidly forming a high strength gel when mixed with water; (b) a first phase comprising about 240 to about 700 pbw of water and about 0.1 to about 12 pbw of water soluble polymer; and (c) a second phase comprising about 30 to about 140 pbw oil and about 8 to about 70 pbw surfactant, the water in said first phase being kept separate from said clay by the intervening second phase, said intervening second phase remaining intact during low shear pumping of the composite, said intervening second phase rupturing during the application of high shear to the composite to enable mixing of the water in the first phase and the clay to form the high strength gel.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-07-04 1987-01-03 1987-07-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-07-04 1991-01-03 1991-07-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-07-04 1995-01-03 1995-07-05 $7700.00 Window Closed / Lapsed

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