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US4388351A Expired / Lapsed US ⏱️ 0.0 years remaining

Methods of forming a patterned metal film on a support

Assignee: AT&T Inc
•
Filing: 1981-12-15
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Granted: 1983-06-14
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Expires: 2001-12-15
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Abstract

Abstract A printed circuit board is formed by forming a negative resist pattern over the surface of a substrate, etching the surface, sensitizing and catalyzing the surface, stripping the negative mask and catalytic layer thereover leaving a positive catalytic circuit pattern on the substrate and electrolessly plating copper over the catalytic image. A preferred variation of this method includes flash plating a thin porous electroless deposit over the catalyzed substrate prior to stripping the resist layer.

Inventors

  • 👤 Ernest W. Sawyer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 19:29
CPC Classifications
C; C23; C23C; C23C18/00; C23C18/16; C23C18/1601; C23C18/1603; C23C18/1605; H; H05; H05K; H05K3/00; H05K3/10; H05K3/18; H05K3/181; H05K3/182; H05K3/184; H05K2203/00; H05K2203/05; H05K2203/0562; H05K2203/0565; H05K2203/07; H05K2203/0779; H05K2203/0783; H05K2203/0786; H05K2203/0789

Claims Analysis

Total Claims: 3
Claim 1
Independent Claim 142 words
A method of applying a patterned metal film onto a substrate comprising (1) applying a negative mask onto a surface of the substrate whereby portions of the surface are exposed in a positive pattern, (2) forming micropores in the positive pattern portions of the substrate surface, (3) sensitizing the positive patterned portions of the substrate and the negative mask to form thereon a catalytic species capable of catalyzing an electroless metal deposition, (4) electrolessly depositing a thin porous flash metal deposit having a thickness of from 0.003 to 0.020 mils onto the delineated catalytic species in the circuit pattern, (5) removing the negative mask and thereby the catalytic species and flash electroless metal deposit thereon to delineate the catalytic species and flash deposit in the positive pattern on the substrate surface, and (6) electrolessly depositing a metal onto the catalyzed positive pattern.
Claim 2
Independent Claim 142 words
A method of applying a patterned metal film onto a substrate comprising (1) applying a negative mask onto a surface of the substrate whereby portions of the surface are exposed in a positive pattern, (2) forming micropores in the positive pattern portions of the substrate surface, (3) sensitizing the positive patterned portions of the substrate and the negative mask to form thereon a catalytic species capable of catalyzing an electroless metal deposition, (4) electrolessly depositing a thin porous flash metal deposit having a thickness of from 0.003 to 0.020 mils onto the delineated catalytic species in the circuit pattern, (5) removing the negative mask and thereby the catalytic species and flash electroless metal deposit thereon to delineate the catalytic species and flash deposit in the positive pattern on the substrate surface, and (6) electrolessly depositing a metal onto the catalyzed positive pattern.
Claim 3
Dependent Claim 19 words
The method recited in claim 1 wherein said electroless deposit and said electroless flash deposit are both copper deposits.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-06-13 1986-12-13 1987-06-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-06-13 1990-12-13 1991-06-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-06-13 1994-12-13 1995-06-14 $7700.00 Window Closed / Lapsed

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