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US4385975A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming wide, deep dielectric filled isolation trenches in the surface of a silicon semiconductor substrate

Assignee: International Business Machines Corp
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Filing: 1981-12-30
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Granted: 1983-05-31
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Expires: 2001-12-30
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Abstract

Abstract A method of forming a wide deep dielectric filled isolation trench in the surface of a silicon semiconductor substrate by forming a wide plug of chemical vapor deposited silicon dioxide in the trench, filling the remaining unfilled trench portions by chemical vapor depositing a layer of silicon dioxide over the substrate and etching back this layer. The method produces chemically pure, planar wide deep dielectric filled isolation trenches and may also be used to simultaneously produce narrow deep dielectric filled isolation trenches.

Inventors

  • 👤 Shao-Fu Chu
  • 👤 Allen P. Ho
  • 👤 Cheng T. Horng
  • 👤 Bernard M. Kemlage

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 01:18
CPC Classifications
H; H10; H10W; H10W10/00; H10W10/10; H10W10/17; H10P; H10P50/00; H10P50/20; H10P50/28; H10P50/282; H10P50/283; H10P95/00; H10P95/06; H10P95/062; H10P95/064; H10W10/01; H10W10/011; H10W10/014; H10W10/0143

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 117 words
A method of forming a wide deep dielectric filled isolation trench in the surface of a silicon semiconductor substrate comprising the steps of: forming a wide deep trench in the surface of the silicon substrate, forming a dielectric plug in said trench by chemical vapor depositing a first layer of dielectric material on the surface of the silicon substrate including said trench, masking at least a portion of said first layer in said trench, and etching said first layer down to the top of said trench, chemical vapor depositing a second layer of dielectric material on the surface of the silicon substrate including said trench, and etching said second layer down to the top of said trench.
Claim 2
Independent Claim 117 words
A method of forming a wide deep dielectric filled isolation trench in the surface of a silicon semiconductor substrate comprising the steps of: forming a wide deep trench in the surface of the silicon substrate, forming a dielectric plug in said trench by chemical vapor depositing a first layer of dielectric material on the surface of the silicon substrate including said trench, masking at least a portion of said first layer in said trench, and etching said first layer down to the top of said trench, chemical vapor depositing a second layer of dielectric material on the surface of the silicon substrate including said trench, and etching said second layer down to the top of said trench.
Claim 3
Dependent Claim 32 words
The method of claim 1 wherein said first layer is etched down to the top of said trench by reactive ion etching in an ambient of CF 4 and H 2 .
Claim 4
Dependent Claim 25 words
The method of claim 1 wherein the width of the dielectric plug formed in said trench is slightly less than the width of said trench.
Claim 5
Independent Claim 112 words
A method of forming a wide deep dielectric filled isolation trench in the surface of a silicon semiconductor substrate comprising the steps of: forming a wide deep trench in the surface of the silicon substrate, chemical vapor depositing a first layer of dielectric material on the surface of the silicon substrate including said trench, removing said first layer of dielectric material from the surface of the silicon substrate and from a narrow portion of said trench using lithography and etching techniques, chemical vapor depositing a second layer of dielectric material on the surface of the silicon substrate including said trench, and etching said second layer down to the top of said trench.
Claim 6
Independent Claim 112 words
A method of forming a wide deep dielectric filled isolation trench in the surface of a silicon semiconductor substrate comprising the steps of: forming a wide deep trench in the surface of the silicon substrate, chemical vapor depositing a first layer of dielectric material on the surface of the silicon substrate including said trench, removing said first layer of dielectric material from the surface of the silicon substrate and from a narrow portion of said trench using lithography and etching techniques, chemical vapor depositing a second layer of dielectric material on the surface of the silicon substrate including said trench, and etching said second layer down to the top of said trench.
Claim 7
Dependent Claim 25 words
The method of claim 4 wherein said first layer is removed by reactive ion etching in an ambient of CF 4 and H 2 .
Claim 8
Independent Claim 127 words
A method of forming a wide deep dielectric filled isolation trench in the surface of a silicon semiconductor substrate comprising the steps of: forming a wide deep trench in the surface of the silicon substrate, chemical vapor depositing a first layer of silicon dioxide on the surface of the silicon substrate including said trench, the thickness of said first layer in said trench being equal to the depth of said trench, masking at least a portion of said first layer in said trench, reactive ion etching said first layer down to the top of said trench, chemical vapor depositing a second layer of silicon dioxide on the surface of the silicon substrate including said trench, and etching said second layer down to the top of said trench.
Claim 9
Independent Claim 127 words
A method of forming a wide deep dielectric filled isolation trench in the surface of a silicon semiconductor substrate comprising the steps of: forming a wide deep trench in the surface of the silicon substrate, chemical vapor depositing a first layer of silicon dioxide on the surface of the silicon substrate including said trench, the thickness of said first layer in said trench being equal to the depth of said trench, masking at least a portion of said first layer in said trench, reactive ion etching said first layer down to the top of said trench, chemical vapor depositing a second layer of silicon dioxide on the surface of the silicon substrate including said trench, and etching said second layer down to the top of said trench.
Claim 10
Dependent Claim 30 words
The method of claim 6 wherein said first layer is reactive ion etched down to the top of said trench in an ambient of CF 4 and H 2 .
Claim 11
Dependent Claim 37 words
The method of claim 6 wherein the chemical vapor deposited first layer of silicon dioxide has a flat surface within said trench and wherein the entire flat surface of said first layer in said trench is masked.
Claim 12
Independent Claim 42 words
The method of claims 1, 4 or 6 wherein the step of forming a wide deep trench is carried out by reactive ion etching, through a suitable mask, in a plasma containing a mixture of SF 6 , Cl 2 and He.
Claim 13
Independent Claim 32 words
The method of claims 1, 4 or 6 wherein said first layer and said second layer are chemical vapor deposited at 800° C. in an ambient of Silane and N 2 O.
Claim 14
Dependent Claim 35 words
The method of claim 1, 4 or 6 wherein said second layer is etched down to the top of said trench by reactive ion etching in an ambient of CF 4 and H 2 .
Claim 15
Dependent Claim 32 words
The method of claim 1, 4 or 6 wherein said second layer is etched down to the top of said trench by reactive ion etching in an ambient of CF 4 .
Claim 16
Independent Claim 46 words
The method of claims 1, 4 or 6 wherein the step of forming a wide deep trench in the surface of the silicon substrate is followed by the steps of thermally growing a thin layer of silicon dioxide on the walls and floor of said trench.
Claim 17
Independent Claim 53 words
The method of claims 1, 4 or 6 wherein the second chemical vapor depositing step is followed by the step of depositing a layer of photoresist on said second layer and wherein the final etching step includes etching the layer of photoresist and said second layer down to the top of said trench.
Claim 18
Independent Claim 52 words
The method of claims 1, 4 or 6 wherein the first layer of dielectric material deposited on the surface of the silicon substrate including said trench is of the same thickness in said trench as on the surface of the silicon substrate, the thickness being equal to the depth of said trench.
Claim 19
Independent Claim 145 words
A method of forming a narrow and a wide dielectric filled isolation trench in the surface of a silicon semiconductor substrate comprising the steps of: forming a narrow and a wide trench in the surface of the silicon substrate, chemical vapor depositing a first layer of silicon dioxide on the surface of the silicon substrate including said narrow and said wide trenches, the thickness of said first layer in said wide trench being equal to the depth of said wide trench, masking at least a portion of said first layer in said wide trench, reactive ion etching said first layer down to the top of said wide trench, chemical vapor depositing a second layer of silicon dioxide on the surface of the silicon substrate including said wide and said narrow trench, and reactive ion etching said layer down to the top of said wide trench.
Claim 20
Independent Claim 145 words
A method of forming a narrow and a wide dielectric filled isolation trench in the surface of a silicon semiconductor substrate comprising the steps of: forming a narrow and a wide trench in the surface of the silicon substrate, chemical vapor depositing a first layer of silicon dioxide on the surface of the silicon substrate including said narrow and said wide trenches, the thickness of said first layer in said wide trench being equal to the depth of said wide trench, masking at least a portion of said first layer in said wide trench, reactive ion etching said first layer down to the top of said wide trench, chemical vapor depositing a second layer of silicon dioxide on the surface of the silicon substrate including said wide and said narrow trench, and reactive ion etching said layer down to the top of said wide trench.
Claim 21
Dependent Claim 25 words
The method of claim 16 wherein the surface of said first layer is planar across said narrow trench and is nonplanar across said wide trench.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-05-30 1986-11-29 1987-05-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-05-30 1990-11-29 1991-05-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-05-30 1994-11-29 1995-05-31 $7700.00 Window Closed / Lapsed

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