Semiconductor optoelectronic device package

Claim 2

A semiconductor optoelectronic device package comprising: (a) a metallic stud comprising pedestal and screw portions of high thermal conductivity material; (b) an elongated insulator tab, a portion of the bottom of which is mounted on top of said stud, said insulator tab provided with (1) an opening therethrough at the mounted end, (2) an electrically conducting path along the bottom of said insulator tab, perpendicular to and making electrical contact to said stud and (3) at least one electrically conducting path on the top of said insulator tab, perpendicular to an axial plane of said stud, terminating at said opening; (c) a block comprising high thermal conductivity material including (1) at least one isolation pad configured on said block, at least a portion of which supports an electrically conducting coating, insulated from said block and (2) at least one optoelectronic semiconductor device comprising adjacent regions of opposite conductivity forming at least one p-n junction and mounted on said block, one of said regions being electrically and thermally connected to said block, another of said regions being electrically connected to said conductive portion of said isolation pad, said block being mounted through the opening in the insulator tab and attached to the top of said stud to provide electrical and thermal conductivity therebetween, said block being positioned relative to said stud to provide light propagation to or from said semiconductor device in a direction substantially coaxial with the stud and positioned relative to said insulator tab such that at least one of the top conducting paths is proximate to the conductive layer on said isolation pad.

Claim 3

The package of claim 1 further comprising a cap with a window substantially transparent to radiation emitted or absorbed by said at least one device, said cap secured to said insulator tab around said opening to form a sealed enclosure for said device.

Claim 4

The package of claim 1 in which said stud and said block consist essentially of copper.

Claim 5

The package of claim 3 in which said stud is coated with at least one conducting metallic film comprising a noble metal.

Claim 6

The package of claim 1 in which at least a portion of said block is coated with at least one film comprising a solderable metal.

Claim 7

The package of claim 1 in which said insulator tab consists essentially of alumina.

Claim 8

The package of claim 1 in which said electrically conducting paths along said top and bottom of said insulator tab and in which said conducting coating on said isolation pad comprise at least one film comprising a noble metal.

Claim 9

The package of claim 1 in which said isolation pad comprises a body consisting essentially of alumina, the bottom of which is mounted on one side of said block and at least a portion of the top of which supports said electrically conducting coating.

Claim 10

The package of claim 1 in which said at least one device comprises a multi-layer double heterostructure gallium aluminum arsenide light-emitting device.

Claim 11

A light-emitting device package comprising: (a) a copper stud comprising a pedestal and screw portion plated with a first film consisting essentially of nickel and a second film over said first film consisting essentially of gold; (b) an elongated insulator tab consisting essentially of alumina, a portion of the bottom of which is mounted on top of said stud, said insulator tab provided with (1) an opening therethrough at the mounted end, (2) an electrically conducting path consisting essentially of a gold film over a layer consisting essentially of molybdenum/manganese along the bottom of said insulator tab making electrical contact to said top of said stud and (3) at least one electrically conducting path consisting essentially of a gold film over a layer consisting essentially of molybdenum/manganese along the top of said insulator tab in the direction of elongation and terminating at said opening; (c) a copper block coated with a solderable film consisting essentially of indium over a layer consisting essentially of nickel mounted through said opening in said insulator tab and electrically attached to the top of said stud; (d) an isolation pad consisting essentially of alumina, the bottom of which is mounted on one side of said block and at least a portion of the top of which supports an electrically conducting coating consisting essentially of a gold film over a layer consisting essentially of molybdenum/manganese which is electrically connected to at least one of said top conducting layers on said insulation tab and electrically isolated from said block said block together with said pad being positioned such that the top electrically conducting path on said insulator tab is proximate and perpendicular to the conducting coating on said isolation pad; (e) a multi-layer semiconductor light-emitting device having regions of opposite conductivity forming a p-n junction mounted on said block in proximity to said isolation pad, one of said regions being electrically and thermally connected to said block, the other of said regions being electrically connected to said electrically conducting coating on said isolation pad, said light emitting device positioned to provide light propagation to or from said device in a direction substantially coaxial to said stud; (f) a cap with a window substantially transparent to radiation emitted by said device, said cap secured to said insulator tab around said opening to form a sealed enclosure for said device.

Claim 12

A light-emitting device package comprising: (a) a copper stud comprising a pedestal and screw portion plated with a first film consisting essentially of nickel and a second film over said first film consisting essentially of gold; (b) an elongated insulator tab consisting essentially of alumina, a portion of the bottom of which is mounted on top of said stud, said insulator tab provided with (1) an opening therethrough at the mounted end, (2) an electrically conducting path consisting essentially of a gold film over a layer consisting essentially of molybdenum/manganese along the bottom of said insulator tab making electrical contact to said top of said stud and (3) at least one electrically conducting path consisting essentially of a gold film over a layer consisting essentially of molybdenum/manganese along the top of said insulator tab in the direction of elongation and terminating at said opening; (c) a copper block coated with a solderable film consisting essentially of indium over a layer consisting essentially of nickel mounted through said opening in said insulator tab and electrically attached to the top of said stud; (d) an isolation pad consisting essentially of alumina, the bottom of which is mounted on one side of said block and at least a portion of the top of which supports an electrically conducting coating consisting essentially of a gold film over a layer consisting essentially of molybdenum/manganese which is electrically connected to at least one of said top conducting layers on said insulation tab and electrically isolated from said block said block together with said pad being positioned such that the top electrically conducting path on said insulator tab is proximate and perpendicular to the conducting coating on said isolation pad; (e) a multi-layer semiconductor light-emitting device having regions of opposite conductivity forming a p-n junction mounted on said block in proximity to said isolation pad, one of said regions being electrically and thermally connected to said block, the other of said regions being electrically connected to said electrically conducting coating on said isolation pad, said light emitting device positioned to provide light propagation to or from said device in a direction substantially coaxial to said stud; (f) a cap with a window substantially transparent to radiation emitted by said device, said cap secured to said insulator tab around said opening to form a sealed enclosure for said device.

Claim 13

The package of claim 10 in which the p-side of said device is connected to said block and the n-side is connected to said electrically conducting coating on said isolation pad.

Claim 16

The mount of claim 12 in which said stud is further coated with at least one conducting metallic film comprising gold.

Claim 17

The mount of claim 12 in which at least a portion of said block is coated with at least one film comprising indium.

Claim 18

The mount of claim 11 in which said insulator tab consists essentially of alumina.

Claim 19

The mount of claim 11 in which said electrically conducting layers along said top and bottom of said insulator tab and in which said conducting coating on said isolation pad comprise at least one film comprising gold.

Claim 20

The mount of claim 12 in which said isolation pad comprises a body consisting essentially of alumina, the bottom of which is mounted on one side of said block and at least a portion of the top of which supports said electrically conducting coating.

Claim 21

The package of claim 9 comprising two electrically conducting paths on the top of said insulator tab and a second device in close proximity to said light-emitting device, said light-emitting device electrically connected to one of said conducting paths via said isolation pad and said second device connected to the other of said conducting paths via said isolation pad, said conducting paths being electrically insulated from each other.

Claim 22

The package of claim 18 in which said second device comprises means for modulating said light-emitting device.

Claim 23

The package of claim 18 in which said second device comprises means for providing feedback to said light-emitting device.

Claim 24

The mount of claim 12 in which said stud and said block consist essentially of copper.