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Panel and method for the preparation thereof

Assignee: Dow Chemical Co
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Filing: 1978-07-27
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Granted: 1980-11-11
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Expires: 1998-07-27
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Abstract

Abstract Composite foam panels are prepared from expanded thermoplastic particles of low density by generally encapsulating the particles in a phenolic foam matrix and providing a particulate expanded mineral substance such as perlite disposed generally adjacent the major surfaces of the panel.

Inventors

  • 👤 Duane A. Fultz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 19:33
CPC Classifications
B; B32; B32B; B32B5/00; B32B5/18; B32B15/00; B32B15/04; B32B15/046; E; E04; E04B; E04B1/00; E04B1/62; E04B1/74; E04B1/76; E04B1/78; E04B1/80; B32B2264/00; B32B2264/02; B32B2264/0214; B32B2264/0228; B32B2264/0235; Y; Y10; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/249971; Y10T428/249972; Y10T428/249974; Y10T428/249987; Y10T428/24999; Y10T428/25; Y10T428/252; Y10T428/254

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 112 words
A composite synthetic resinous foam panel, the foam panel having at least first and second generally opposed major surfaces, the resinous panel comprising a plurality of expanded multicellular synthetic resinous thermoplastic particles, the particles having a density of from about one-half to two pounds per cubic foot, the synthetic resinous thermoplastic particles being generally encapsulated within a matrix of a resole resin foam, the resole resin foam having a bulk density in the interstitial spaces between the synthetic resinous particles of from about two to six pounds per cubic foot, an expanded glass in particulate form encapsulated within portions of the resole resin foam disposed adjacent the major surfaces of the panel.
Claim 2
Dependent Claim 112 words
A composite synthetic resinous foam panel, the foam panel having at least first and second generally opposed major surfaces, the resinous panel comprising a plurality of expanded multicellular synthetic resinous thermoplastic particles, the particles having a density of from about one-half to two pounds per cubic foot, the synthetic resinous thermoplastic particles being generally encapsulated within a matrix of a resole resin foam, the resole resin foam having a bulk density in the interstitial spaces between the synthetic resinous particles of from about two to six pounds per cubic foot, an expanded glass in particulate form encapsulated within portions of the resole resin foam disposed adjacent the major surfaces of the panel.
Claim 3
Dependent Claim 15 words
The panel of claim 1 wherein the expanded synthetic resinous thermoplastic particles are styrene polymer.
Claim 4
Dependent Claim 11 words
The panel of claim 1 wherein the expanded glass is perlite.
Claim 5
Dependent Claim 21 words
The panel of claim 1 wherein an aluminum sheet is disposed on and adhered to at least one major surface thereof.
Claim 6
Dependent Claim 26 words
The panel of claim 1 wherein the synthetic resinous thermoplastic particles have the size of from about 1/16 of an inch to 3/8 of an inch.
Claim 7
Dependent Claim 41 words
The panel of claim 1 wherein the expanded synthetic resinous thermoplastic particles are styrene polymer, the expanded glass is perlite and the styrene polymer particles have an average diameter of from about 1/16 of an inch to 3/8 of an inch.

References Cited (Backward Citations)

US2993871A Cited
US3336184A Cited
US3585157A Cited
US3707414A Cited
US3592782A Cited
US3842020A Cited
US4067829A Cited
US3968300A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-11-11 1984-05-12 1984-11-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-11-11 1988-05-12 1988-11-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-11-11 1992-05-12 1992-11-11 $7700.00 Window Closed / Lapsed

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