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US4012307A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for conditioning drilled holes in multilayer wiring boards

Assignee: Hughes Missile Systems Co
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Filing: 1975-12-05
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Granted: 1977-03-15
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Expires: 1995-12-05
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Abstract

Abstract A method for conditioning drilled holes in multilayer printed wiring boards by removing layers of smeared plastic and adhesive prior to metal plating through the holes for interconnecting conductive layers of the boards includes baking the drilled boards and etching the boards within a plasma reactor chamber, with a predetermined gas pressure, the plasma being created by an RF generator. At the end of a predetermined time period, the RF generator is deactivated and atmospheric air is admitted to the reactor chamber. The reactor chamber is then purged of gases and the printed wiring boards are removed.

Inventors

  • 👤 Eugene Phillips

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 19:36
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/0011; H05K3/0055; H05K2203/00; H05K2203/09; H05K2203/095; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/49155; Y10T29/49163; Y10T29/49165

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 197 words
A method for conditioning drilled holes in multilayer printed wiring boards prior to metal plating of conductive layer interconnects, which comprises the steps of: a. baking the printed wiring boards at a temperature of about 49°-71° C. for a pre-selected length of time; b. installing the printed wiring boards into a plasma reactor chamber; c. evacuating the plasma reactor chamber to a first pre-selected pressure; d. injecting into the reactor chamber a gas capable of forming an oxidizing plasma selected from the group consisting of oxygen and a mixture of oxygen and carbon tetrafluoride so that the partial pressure of the gas is at a second pre-selected pressure; e. activating the radio frequency generator connected to the reactor chamber to create a gas plasma in the chamber; f. maintaining the generator in an activated condition to maintain the plasma in the chamber for a pre-selected length of time; g. deactivating the radio frequency generator and admitting air into the reactor chamber to equalize the internal pressure with that of the atmosphere; h. purging the gases from the reactor chamber after air is admitted thereinto; and i. opening the reactor chamber and removing the printed wiring boards therefrom.
Claim 2
Independent Claim 197 words
A method for conditioning drilled holes in multilayer printed wiring boards prior to metal plating of conductive layer interconnects, which comprises the steps of: a. baking the printed wiring boards at a temperature of about 49°-71° C. for a pre-selected length of time; b. installing the printed wiring boards into a plasma reactor chamber; c. evacuating the plasma reactor chamber to a first pre-selected pressure; d. injecting into the reactor chamber a gas capable of forming an oxidizing plasma selected from the group consisting of oxygen and a mixture of oxygen and carbon tetrafluoride so that the partial pressure of the gas is at a second pre-selected pressure; e. activating the radio frequency generator connected to the reactor chamber to create a gas plasma in the chamber; f. maintaining the generator in an activated condition to maintain the plasma in the chamber for a pre-selected length of time; g. deactivating the radio frequency generator and admitting air into the reactor chamber to equalize the internal pressure with that of the atmosphere; h. purging the gases from the reactor chamber after air is admitted thereinto; and i. opening the reactor chamber and removing the printed wiring boards therefrom.
Claim 3
Dependent Claim 20 words
The method according to claim 1, wherein the baking step comprises baking the boards for approximately 1/2 to 1 hour.
Claim 4
Dependent Claim 26 words
The method according to claim 1, wherein the pre-selected length of time that the radio frequency generator is activated is in the range of 0.1-20 minutes.
Claim 5
Dependent Claim 31 words
The method according to claim 1, including the step of maintaining the reactor chamber at a temperature in the range of about 50°-200° C. while the radio frequency generator is activated.
Claim 6
Dependent Claim 19 words
The method according to claim 1, wherein said first pre-selected pressure is in the range of about 0.1-200 torr.
Claim 7
Dependent Claim 23 words
The method according to claim 5, wherein the injecting step includes injecting oxygen to develop a partial pressure of oxygen of 0.2 torr.
Claim 8
Dependent Claim 33 words
The method according to claim 5, wherein the injecting step includes injecting a mixture of oxygen and carbon tetrafluoride to develop a partial pressure of 0.2 torr for each gas in said mixture.
Claim 9
Dependent Claim 38 words
The method as claimed in claim 1 wherein said frst pre-selected pressure is approximately 0.2 torr and the second pre-selected pressure is approximately 0.2 torr, the oxidizing gas being oxygen, for a total pressure of approximately 0.4 torr.
Claim 10
Dependent Claim 43 words
The method as claimed in claim 1 wherein said first pre-selected pressure is approximately 0.2 torr and the second pre-selected pressure is about 0.4 torr, the oxidizing gas being a mixture of oxygen and carbon tetrafluoride, for a total pressure of 0.6 torr.
Claim 11
Dependent Claim 31 words
The method as claimed in claim 9 wherein the partial pressure of the oxygen is approximately 0.2 torr and the partial pressure of the carbon tetrafluoride is also approximately 0.2 torr.

References Cited (Backward Citations)

US3276106A Cited
US3410774A Cited
US3598710A Cited
US3705055A Cited
US3867216A Cited
US3930913A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-03-14 1980-09-13 1981-03-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-03-14 1984-09-13 1985-03-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-03-14 1988-09-13 1989-03-15 $7700.00 Window Closed / Lapsed

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