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US3909319A Expired / Lapsed US ⏱️ 0.0 years remaining

Planar structure semiconductor device and method of making the same

Assignee: Individual
•
Filing: 1973-07-25
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Granted: 1975-09-30
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Expires: 1993-07-25
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Abstract

Abstract In forming a junction in an energy converting diode by diffusing an impurity such as Zn into a III - V compound crystal such as GaAs, a junction region doped with an impurity such as Zn can be formed directly beneath a thin metal film by forming a thin layer of refractory metal such as Ta on a surface of said crystal, sealing this structure in a reaction tube together with an impurity source such as ZnAs2, and heating the tube within a heating furnace to perform diffusion treatment. In such a formed device, said metal film formed on the surface of the junction region is not lost by the diffusion treatment and remains completely. Further, the remaining metal film makes a good and strong ohmic contact with the matrix crystal, therefore it can be utilized as an electrode and also as a heat dissipating medium by adhering a heat dissipator thereon to form a good heat dissipating device. When part of said refractory metal film is oxidized by anodization, this oxidized film can work as a mask for impurity diffusion and enables selective diffusion of the junction region.

Inventors

  • 👤 Shohei Fujiwara
  • 👤 Susumu Koike

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 12:29
CPC Classifications
H; H10; H10H; H10H20/00; H10H20/80; H10H20/83; H10H20/832; H10H20/81; H10H20/822; H10H20/824; H10H20/8242; H10P; H10P95/00; H10W; H10W72/00; H10W72/30; H10P14/00; H10P14/60; H10P14/63; H10P14/6302; H10P14/6304; H10P14/6314; H10P14/6324; H10W72/50; H10W72/531; H10W72/5363; H10W72/851; H10W72/874; H10W72/884; Y; Y10; Y10S; Y10S148/00; Y10S148/02; Y10S148/056; Y10S148/105; Y10S148/106; Y10S438/00; Y10S438/914; Y10S438/923

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 183 words
A METHOD OF MAKING A SEMICONDUCTOR DEVICE OF PLANAR STRUCTURE COMPRISING THE STEPS OF: A. DEPOSITING A FILM OF AT LEAST ONE REFRACTORY METAL SELECTED FROM THE GROUP CONSISTING OF TANTALUM, NIOBIUM, TITANIUM, ZIRCONIUM AND HAFNIUM ON ONE MAIN SURFACE OF AN N-TYPE 111-V GROUP COMPOUND SEMICONDUCTOR WAFER TO A THICKNESS IN THE RANGE OF 500 TO 3,000 A BY SPUTTERING B. ADHERING A RESIST FILM ON A PREDETERMINED PORTION OF SAID REFRACTORY METAL FILM, E. IMMERSING THE N-TYPE SEMICONDUCTOR WAFER IN A REACTION LIQUID CONSISTING OF OXALIC ACID, ETHYLENE GYCOL AND WATER TO CONVERT SAID REFRACTORY METAL FILM INTO AN OXIDE FILM OF SAID REFRACTRY METAL BY MEAS OF ANODIZATION WHILE LEAVING THE PORTION DIRECTLY BENEATH THE RESIST FILM NOT CONVERTED, D. REMOVING SAID RESIST FILM THROUGH CHEMICAL ETCHING AND E. HEATING THE N-TYPE SEMICONDUCOR WAFER IN SEALED TUBE IN THE PRESENCE OF A N-TYPE PREDETERMINED IMPURITY SELECTED FROM THE GROUP CONSISTING OF ZINC AND CADMIUM TO DIFFUSE SAID IMPURITY THROUGH SAID REFRACTORY METAL FILM TO FORM A P-TYPE REGION OF HIGH CONCENTRATION OF SAID IMPURITY DIRECTLY BENEATH SAID REFRACTORY METAL FILM.
Claim 2
Independent Claim 183 words
A METHOD OF MAKING A SEMICONDUCTOR DEVICE OF PLANAR STRUCTURE COMPRISING THE STEPS OF: A. DEPOSITING A FILM OF AT LEAST ONE REFRACTORY METAL SELECTED FROM THE GROUP CONSISTING OF TANTALUM, NIOBIUM, TITANIUM, ZIRCONIUM AND HAFNIUM ON ONE MAIN SURFACE OF AN N-TYPE 111-V GROUP COMPOUND SEMICONDUCTOR WAFER TO A THICKNESS IN THE RANGE OF 500 TO 3,000 A BY SPUTTERING B. ADHERING A RESIST FILM ON A PREDETERMINED PORTION OF SAID REFRACTORY METAL FILM, E. IMMERSING THE N-TYPE SEMICONDUCTOR WAFER IN A REACTION LIQUID CONSISTING OF OXALIC ACID, ETHYLENE GYCOL AND WATER TO CONVERT SAID REFRACTORY METAL FILM INTO AN OXIDE FILM OF SAID REFRACTRY METAL BY MEAS OF ANODIZATION WHILE LEAVING THE PORTION DIRECTLY BENEATH THE RESIST FILM NOT CONVERTED, D. REMOVING SAID RESIST FILM THROUGH CHEMICAL ETCHING AND E. HEATING THE N-TYPE SEMICONDUCOR WAFER IN SEALED TUBE IN THE PRESENCE OF A N-TYPE PREDETERMINED IMPURITY SELECTED FROM THE GROUP CONSISTING OF ZINC AND CADMIUM TO DIFFUSE SAID IMPURITY THROUGH SAID REFRACTORY METAL FILM TO FORM A P-TYPE REGION OF HIGH CONCENTRATION OF SAID IMPURITY DIRECTLY BENEATH SAID REFRACTORY METAL FILM.
Claim 3
Independent Claim 292 words
A method of making a semiconductor device of planar structure comprising the steps of: a. depositing a tantalum film 3,000 A thick on one main surface of an n-type GaAs crystal wafer doped with about 3 X 1017 cm 3 of tellurium by d.c. sputtering: b. adhering a resist film covering an area corresponding to a diffusion window on the tantalum film; c. immersing the GaAs crystal wafer in a mixture solution consisting of one part of oxalic acid, three part of ethylene glycol and two part of water and applying anodization to the n-type GaAs crystal wafer using the GaAs crystal wafer as an anode and a carbon plate disposed in a reaction tube as a cathode in order to transform the tantalum film other than the portion directly under said resist film into Ta2O5, the reaction voltage employed in the anodization being gradually raised at a rate of about 1 V/min.; d. removing said resist film through chemical etching; e. vacuum-sealing the GaAs crystal wafer in a quartz ampoule with ZnAs2 serving as an impurity source, and thereafter heating it at about 700*C for 5 hours so as to diffuse zinc in the one main surface of the n-type GaAs crystal wafer just under said tantalum film and in the other exposed main surface thereof to form p-type regions of high impurity concentration each about 5 Mu thick; f. chemical etching the p-type zinc diffused region formed in the other main surface of the GaAs crystal wafer; g. vacuum-depositing a gold-chromium film containing 3 to 15 % of chromium, and gold-germanium alloy film containing about 5 % of germanium, on both the tantalum film and the Ta2O5 film and on the other main surface of the GaAs crystal wafer, respectively.
Claim 4
Independent Claim 292 words
A method of making a semiconductor device of planar structure comprising the steps of: a. depositing a tantalum film 3,000 A thick on one main surface of an n-type GaAs crystal wafer doped with about 3 X 1017 cm 3 of tellurium by d.c. sputtering: b. adhering a resist film covering an area corresponding to a diffusion window on the tantalum film; c. immersing the GaAs crystal wafer in a mixture solution consisting of one part of oxalic acid, three part of ethylene glycol and two part of water and applying anodization to the n-type GaAs crystal wafer using the GaAs crystal wafer as an anode and a carbon plate disposed in a reaction tube as a cathode in order to transform the tantalum film other than the portion directly under said resist film into Ta2O5, the reaction voltage employed in the anodization being gradually raised at a rate of about 1 V/min.; d. removing said resist film through chemical etching; e. vacuum-sealing the GaAs crystal wafer in a quartz ampoule with ZnAs2 serving as an impurity source, and thereafter heating it at about 700*C for 5 hours so as to diffuse zinc in the one main surface of the n-type GaAs crystal wafer just under said tantalum film and in the other exposed main surface thereof to form p-type regions of high impurity concentration each about 5 Mu thick; f. chemical etching the p-type zinc diffused region formed in the other main surface of the GaAs crystal wafer; g. vacuum-depositing a gold-chromium film containing 3 to 15 % of chromium, and gold-germanium alloy film containing about 5 % of germanium, on both the tantalum film and the Ta2O5 film and on the other main surface of the GaAs crystal wafer, respectively.
Claim 5
Independent Claim 165 words
A method of making a semiconductor device of planar structure comprising the steps of: a. depositing a film of at least one refractory metal selected from the group consisting of tantalum, niobium, titanium, zirconium and hafnium one one main surface of an n-type III - V group compound semiconductor wafer to a thickness in the range of 500 to 3,000 A by sputtering: b. adhering a resist film on a predetermined portion of said refractory metal film; c. immersing the n-type semiconductor wafer in a reaction liquid to convert said refractory metal film into an oxide film of said refractory metal by means of anodization while leaving the portion directly beneath the resist film not converted; d. removing said resist film through chemical etching; and e. heating the n-type semiconductor wafer in the presence of a p-type predetermined impurity to diffuse said impurity through said refractory metal film to form a p-type region of high concentration of said impurity directly beneath said refractory metal film.
Claim 6
Independent Claim 165 words
A method of making a semiconductor device of planar structure comprising the steps of: a. depositing a film of at least one refractory metal selected from the group consisting of tantalum, niobium, titanium, zirconium and hafnium one one main surface of an n-type III - V group compound semiconductor wafer to a thickness in the range of 500 to 3,000 A by sputtering: b. adhering a resist film on a predetermined portion of said refractory metal film; c. immersing the n-type semiconductor wafer in a reaction liquid to convert said refractory metal film into an oxide film of said refractory metal by means of anodization while leaving the portion directly beneath the resist film not converted; d. removing said resist film through chemical etching; and e. heating the n-type semiconductor wafer in the presence of a p-type predetermined impurity to diffuse said impurity through said refractory metal film to form a p-type region of high concentration of said impurity directly beneath said refractory metal film.
Claim 7
Dependent Claim 29 words
A method of making a semiconductor device of planar structure according to claim 3, wherein said impurity is a material selected from the group consisting of zinc and cadmium.
Claim 8
Dependent Claim 50 words
A method of making a semiconductor device of planar structure according to claim 3, wherein step (e) is followed by the further step of coating a gold-chromium film on said refractory metal and said oxide film of the refractory metal over said one main surface of the n-type semiconductor wafer.
Claim 9
Dependent Claim 38 words
A method of making a semiconductor device of planar structure according to claim 5, wherein step (e) is also followed by the steP of coating a gold-germanium alloy film on the other surface of the n-type semiconductor wafer.

References Cited (Backward Citations)

US3324357A Cited
US3351825A Cited
US3423821A Cited
US3617820A Cited
US3640782A Cited
US3591838A Cited
US3629018A Cited
US3634202A Cited
US3667008A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-09-29 1979-03-31 1979-09-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-09-29 1983-03-31 1983-09-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-09-29 1987-03-31 1987-09-30 $7700.00 Window Closed / Lapsed

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