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EP0508156A1 Expired / Lapsed EP ⏱️ 0.0 years remaining

Copper alloy metallurgies for VLSI interconnection structures

Assignee: International Business Machines Corp
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Filing: 1992-03-14
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Granted: —
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Expires: 2012-03-14
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Abstract

Abstract A method for providing vias, lines and other recesses in VLSI interconnection structures (28) with copper alloys to create a thin layer (32) of an oxide of an alloying element on the surface of the deposited alloy and on portions of the alloy which are in contact with an oxygen containing dielectric (16) is disclosed. The present invention is also directed to VLSI interconnection structures which utilize this copper alloy and thin oxide layer (32) in their vias, lines and other recesses. The oxide layer (32) eliminates the need for diffusion barrier and/or adhesion layers and provides corrosion resistance for the deposited copper alloy. VLSI devices utilizing this copper alloy in the vias, lines and other recesses interconnecting semiconductor regions, devices and conductive layers on the VLSI device are significantly improved.

Inventors

  • 👤 James Mckell Edwin Harper
  • 👤 Karen Lynne Holloway
  • 👤 Thomas Yu-Kiu Kwok

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-03 12:22
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/071; H10W20/074; H10W20/077; H10W20/031; H10W20/056; H10W20/057; H10W20/064; H10W20/065; H10W20/076; H10W20/40; H10W20/41; H10W20/425; H10W20/44; H10W20/4403; H10W20/4421; H10W20/4424

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 106 words
A method of forming a copper alloy conductive plug in a recess in a VLSI interconnection structure defined in an oxygen containing dielectric layer (16) disposed on one main planar surface of a substrate comprising the steps of: (a) providing a copper alloy of copper and an alloying element of less than 2.0 atomic percent; (b) depositing said copper alloy into the recess of the interconnection structure and forming a copper alloy plug and a thin layer of an oxide of the alloying element on an exposed surface of said plug and on surfaces of said plug which are in contact with said oxygen containing dielectric.
Claim 2
Dependent Claim 33 words
The method of claim 1, wherein said depositing step comprises depositing said copper alloy at a deposition temperature such that said thin oxide layer forms simultaneously with the deposition of said copper alloy.
Claim 3
Dependent Claim 17 words
The method of claim 2, wherein said deposition temperature is in the range of 150°C to 250°C.
Claim 4
Dependent Claim 34 words
The method of claim 1, wherein said depositing step comprises: (a) depositing said copper alloy into the recess of the interconnection structure; and (b) annealing said interconnection structure to form said thin oxide layer.
Claim 5
Dependent Claim 24 words
The method of claim 4, wherein said annealing step comprises annealing said interconnection structure at a temperature in the range of 250°C to 400°C.
Claim 6
Independent Claim 28 words
The method of any one of the preceding claims, wherein said oxygen containing dielectric layer comprises a dielectric selected from the group consisting of silicon dioxide and polyimide.
Claim 7
Independent Claim 25 words
The method of any one of the preceding claims, wherein said alloying element comprises an element selected from the group consisting of chromium and aluminum.
Claim 8
Independent Claim 28 words
The method of any one of the preceding claims, wherein said thin oxide layer comprises an oxide selected from the group consisting of chromium oxide and aluminum oxide.
Claim 9
Independent Claim 14 words
The method of any one of the preceding claims, wherein said substrate comprises copper.
Claim 10
Independent Claim 70 words
The method of any one of the preceding claims, wherein said substrate further comprises: a refractory metal barrier layer formed at the bottom of the recess and in contact with a bottom surface of said plug and a portion of an upper surface of said substrate; and a metal silicide layer formed in an upper portion of said substrate and in contact with a bottom surface of said barrier layer.
Claim 11
Dependent Claim 10 words
The method of claim 10, wherein said substrate comprises silicon.
Claim 12
Dependent Claim 94 words
A VLSI interconnection structure comprising: a substrate (12) having at least one oxygen containing dielectric layer (16) formed on one main planar surface of said substrate; and a conductive plug (30,42,50) formed in a recess (14) defined in said oxygen containing dielectric, said conductive plug comprising a copper alloy of copper and an alloying element of less than 2.0 atomic percent, and a layer of an oxide of said alloying element formed on an exposed surface of said copper alloy and on surfaces of said copper alloy in contact with said oxygen containing dielectric.
Claim 13
Dependent Claim 68 words
The structure of claim 12, wherein said substrate further comprises: a refractory metal barrier layer (24) formed at the bottom of the recess and in contact with a bottom surface of said plug (50) and a portion of an upper surface of said substrate; and a metal silicide layer formed in an upper portion of said substrate and in contact with a bottom surface of said barrier layer.

References Cited (Backward Citations)

EP0061593A2 Cited
EP0261846A1 Cited
EP0335383A2 Cited
EP0421735A2 Cited

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