Thermally compensating bearing preload arrangement in axle assembly

Claim 2

A power transmission device comprising: a housing; a differential assembly having a case; a bearing rotatably supporting the case for rotation in the housing about an axis, the bearing being positioned in a load path in which a compressive preload is applied to the bearing, the load path extending to the case and the housing; and a shim positioned in the load path between the bearing assembly and one of the housing and the case, the shim including a body, a first metal plate member, a second metal plate member and a third metal plate member, the first metal plate member being coupled to a first side of the body, the second metal plate member being coupled to a second side of the body opposite the first side, the third metal plate member being coupled to the first side and spaced apart from the first metal plate member, at least one of the first, second and third metal plate members abutting the bearing, the body being formed of a material having a predetermined coefficient of thermal expansion, the body being operable to at least partially compensate for different rates of thermal expansion in a plurality of components within the load path to maintain the compressive preload over a predetermined range of operating temperatures.

Claim 3

The power transmission device of claim 1 , further comprising: a second bearing coupled to the housing and rotatably supporting the case on a side of the case opposite the bearing, the second bearing being positioned in the load path; and a second shim positioned in the load path between the second bearing and the housing or the case, the second shim being constructed for different rates of thermal expansion in components within the load path to maintain the compressive preload over a predetermined range of operating temperatures.

Claim 4

The power transmission device of claim 1 , wherein the body is formed of plastic.

Claim 5

The power transmission device of claim 3 , wherein the body is substantially cylindrically shaped and includes an aperture extending therethrough.

Claim 6

The power transmission device of claim 4 , wherein the shim includes a fourth metal plate member that is coupled to the second side of the body.

Claim 7

The power transmission device of claim 5 , wherein the second and fourth metal plate members are spaced apart from one another.

Claim 8

The power transmission device of claim 6 , wherein the first and third metal plate members are spaced apart from one another.

Claim 9

The power transmission device of claim 1 , wherein the bearing includes an inner race, an outer race and a plurality of elements positioned between the inner and outer races, the shim engaging one of the inner and outer races.

Claim 10

The power transmission device of claim 8 , wherein the shim engages the outer race and the housing.

Claim 11

The power transmission device of claim 1 , wherein the housing is constructed from a material having a coefficient of thermal expansion greater than a coefficient of thermal expansion of the material from which the case is constructed.

Claim 12

The power transmission device of claim 10 wherein the shim is constructed from at least one material having a coefficient of thermal expansion greater than the coefficient of thermal expansion of a material from which the housing is constructed.

Claim 13

The power transmission device of claim 1 , wherein the plurality of components within the load path includes a threaded member that is threadably coupled to the housing, the threaded member being rotatable about and axially movable along the axis.

Claim 14

A power transmission device comprising: a housing; a differential assembly having a case; a bearing rotatably supporting the case for rotation in the housing about an axis, the bearing being positioned in a load in which a compressive preload is applied to the bearing, the load path extending to the case and the housing; and a shim positioned in the load path between the bearing assembly and one of the housing and the case, the shim including a body, a first metal load distributing element, a second metal load distributing element, the first metal load distributing element being coupled to a first side of the body, the second metal load distributing element being coupled to a second side of the body opposite the first side, one of the first and second metal load distributing elements abutting the bearing, the body being formed of a material having a predetermined coefficient of thermal expansion and having an annular shape, the body being operable to at least partially compensate for different rates of thermal expansion in a plurality of components within the load path to maintain the compressive preload over a predetermined range of operating temperatures, wherein at least one of the first and second metal load distributing elements does not extend fully around the body.

Claim 15

A power transmission device comprising: a housing; a differential assembly having a case; a bearing rotatably supporting the case for rotation in the housing about an axis, the bearing being positioned in a load in which a compressive preload is applied to the bearing, the load path extending to the case and the housing; and a shim positioned in the load path between the bearing assembly and one of the housing and the case, the shim including a body, a first metal load distributing element, a second metal load distributing element, the first metal load distributing element being coupled to a first side of the body, the second metal load distributing element being coupled to a second side of the body opposite the first side, one of the first and second metal load distributing elements abutting the bearing, the body being formed of a material having a predetermined coefficient of thermal expansion and having an annular shape, the body being operable to at least partially compensate for different rates of thermal expansion in a plurality of components within the load path to maintain the compressive preload over a predetermined range of operating temperatures, wherein at least one of the first and second metal load distributing elements does not extend fully around the body.

Claim 16

The power transmission device of claim 13 , wherein the body is formed of plastic.

Claim 17

The power transmission device of claim 14 , wherein the shim includes a third metal load distributing element that is coupled to the first side of the body, the third metal load distributing element being spaced apart from the first metal load distributing element.

Claim 18

The power transmission device of claim 15 , wherein the shim includes a fourth metal load distributing element that is coupled to the second side of the body.

Claim 19

The power transmission device of claim 16 , wherein the second and fourth metal plate members are spaced apart from one another.

Claim 20

The power transmission device of claim 13 , wherein the bearing includes an inner race, an outer race and a plurality of elements positioned between the inner and outer races, the shim engaging one of the inner and outer races.

Claim 21

The power transmission device of claim 18 , wherein the shim engages the outer race and the housing.

Claim 22

The power transmission device of claim 13 , wherein the housing is constructed from a material having a coefficient of thermal expansion greater than a coefficient of thermal expansion of a material from which the case is constructed.

Claim 23

The power transmission device of claim 20 , wherein the shim is constructed from at least one material having a coefficient of thermal expansion greater than the coefficient of thermal expansion of a material from which the housing is constructed.

Claim 24

The power transmission device of claim 13 , wherein the plurality of components within the load path includes a threaded member that is threadably coupled to the housing, the threaded member being rotatable about and axially movable along the axis.

Claim 25

A power transmission device comprising: A power transmission device comprising: a housing; a differential assembly having a case; first and second bearings rotatably supporting the case for rotation in the housing about an axis; a first shim disposed between a first side of the housing and the first bearing; a second shim disposed between a second side of the housing and the second bearing, the second side of the housing being opposite the first side of the housing; a threaded member threadably engaged to the housing and being disposed on a side of the first shim opposite the first bearing, the threaded member exerting a compressive force that is transmitted through the first shim, the first bearing, the case, the second bearing and the second shim; wherein each of the first and second shims includes a body, a first metal load distributing element, a second metal load distributing element, and a third metal load distributing element, the first metal load distributing element being coupled to a first side of the body, the second metal load distributing element being coupled to a second side of the body opposite the first side, the third metal load distributing element being coupled ti the first side of the body and spaced apart from the first metal load distributing element, at least one of the first, second and third metal load distributing elements abutting the first bearing the body being formed of a material having a predetermined coefficient of thermal expansion and having an annular shape, the body being operable to at least partially compensate for different rates of thermal expansion in a plurality of components within the load path to maintain the compressive preload over a predetermined range of operating temperatures.

Claim 26

A power transmission device comprising: A power transmission device comprising: a housing; a differential assembly having a case; first and second bearings rotatably supporting the case for rotation in the housing about an axis; a first shim disposed between a first side of the housing and the first bearing; a second shim disposed between a second side of the housing and the second bearing, the second side of the housing being opposite the first side of the housing; a threaded member threadably engaged to the housing and being disposed on a side of the first shim opposite the first bearing, the threaded member exerting a compressive force that is transmitted through the first shim, the first bearing, the case, the second bearing and the second shim; wherein each of the first and second shims includes a body, a first metal load distributing element, a second metal load distributing element, and a third metal load distributing element, the first metal load distributing element being coupled to a first side of the body, the second metal load distributing element being coupled to a second side of the body opposite the first side, the third metal load distributing element being coupled ti the first side of the body and spaced apart from the first metal load distributing element, at least one of the first, second and third metal load distributing elements abutting the first bearing the body being formed of a material having a predetermined coefficient of thermal expansion and having an annular shape, the body being operable to at least partially compensate for different rates of thermal expansion in a plurality of components within the load path to maintain the compressive preload over a predetermined range of operating temperatures.