Patent FR606405A successfully refreshed from Google Patents.
← Back to Patent Explorer
US6533697B2 Expired / Lapsed US ⏱️ 0.0 years remaining

One piece differential bearing adjuster lock and fastener

Assignee: American Axle and Manufacturing Inc
•
Filing: 2001-04-27
•
Granted: 2003-03-18
•
Expires: 2021-04-27
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A drive axle assembly for a motor vehicle includes an axle housing a differential bearing, a differential assembly, an adjustment nut and an adjuster lock. The differential assembly is rotatably supported within the axle housing by the differential bearing. The differential bearing is coupled to the axle housing via a bearing cap having an aperture formed therein The adjustment nut has at least one retention aperture and the adjustment nut is engaged with the differential bearing such that rotation of the adjustment nut axially displaces the differential bearing. The adjuster lock includes a first portion and a second portion. The first portion has a barb disposed in the bearing cap aperture. The second portion has a first lock pin disposed in the retention aperture thereby restricting the adjustment nut from rotating relative to the bearing cap.

Inventors

  • 👤 David M. Morse
  • 👤 Jill R. Gnass
  • 👤 Joseph M. Endreszl

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 13:16
CPC Classifications
F; F16; F16H; F16H57/00; F16H57/02; F16H57/021; F16H48/00; F16H48/06; F16C; F16C25/00; F16C25/06; F16H48/08; F16H48/38; F16H48/40; F16H2048/405; F16H57/022; F16H2057/0221

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 128 words
A method for maintaining a differential bearing preload in an axle assembly, the method comprising: supporting a differential assembly in an axle housing with a differential bearing; coupling said differential bearing to said axle housing with a bearing cap, wherein said bearing cap includes an aperture; engaging an adjustment nut with said differential bearing, said adjustment nut including a retention aperture; preloading said differential bearing by rotating said adjustment nut; and substantially simultaneously axially displacing a first portion of an adjuster lock within said bearing cap aperture and axially disposing a second portion of said adjuster lock within said adjustment nut retention aperture, wherein said first portion is spaced apart from said second portion, whereby said adjustment nut and said bearing cap are interconnected by said adjuster lock.
Claim 2
Independent Claim 128 words
A method for maintaining a differential bearing preload in an axle assembly, the method comprising: supporting a differential assembly in an axle housing with a differential bearing; coupling said differential bearing to said axle housing with a bearing cap, wherein said bearing cap includes an aperture; engaging an adjustment nut with said differential bearing, said adjustment nut including a retention aperture; preloading said differential bearing by rotating said adjustment nut; and substantially simultaneously axially displacing a first portion of an adjuster lock within said bearing cap aperture and axially disposing a second portion of said adjuster lock within said adjustment nut retention aperture, wherein said first portion is spaced apart from said second portion, whereby said adjustment nut and said bearing cap are interconnected by said adjuster lock.
Claim 3
Dependent Claim 20 words
The method of claim 1 wherein said first portion includes a body having a plurality of barbs outwardly extending therefrom.
Claim 4
Dependent Claim 50 words
The method of claim 2 wherein said adjustment nut includes a second retention aperture spaced apart from said retention aperture and wherein said second portion of said adjuster lock includes a pair of generally parallel, spaced apart locking pins, wherein said locking pins are axially positioned within said retention apertures.
Claim 5
Dependent Claim 39 words
The method of claim 3 wherein each of said locking pins includes a radially extending section and a downwardly extending section and wherein each of said downwardly extending sections are substantially parallel to and spaced apart from one another.
Claim 6
Independent Claim 131 words
A method for maintaining a differential bearing preload in an axle assembly, the method comprising: obtaining an axle housing, a differential assembly and an adjuster lock, wherein said adjuster lock includes an axially extending first portion and an axially extending second portion spaced apart from said first portion; coupling said differential assembly to said axle housing; coupling said differential bearing to said axle housing with a bearing cap, said bearing cap including an aperture; engaging an adjustment nut with said differential bearing, said adjustment nut including a retention aperture; adjusting a preload on said differential bearing by rotating said adjustment nut; and interconnecting said adjustment nut and said bearing cap by axially translating said first portion into said bearing cap aperture and axially translating said second portion into said retention aperture.
Claim 7
Independent Claim 131 words
A method for maintaining a differential bearing preload in an axle assembly, the method comprising: obtaining an axle housing, a differential assembly and an adjuster lock, wherein said adjuster lock includes an axially extending first portion and an axially extending second portion spaced apart from said first portion; coupling said differential assembly to said axle housing; coupling said differential bearing to said axle housing with a bearing cap, said bearing cap including an aperture; engaging an adjustment nut with said differential bearing, said adjustment nut including a retention aperture; adjusting a preload on said differential bearing by rotating said adjustment nut; and interconnecting said adjustment nut and said bearing cap by axially translating said first portion into said bearing cap aperture and axially translating said second portion into said retention aperture.
Claim 8
Dependent Claim 20 words
The method of claim 5 wherein said first portion includes a body having a plurality of barbs outwardly extending therefrom.
Claim 9
Dependent Claim 29 words
The method of claim 6 wherein the step of interconnecting said adjustment nut and said bearing cap occurs without relative rotation between said adjuster lock and said bearing cap.
Claim 10
Dependent Claim 50 words
The method of claim 7 wherein said adjustment nut includes a second retention aperture spaced apart from said retention aperture and wherein said second portion of said adjuster lock includes a pair of generally parallel, spaced apart locking pins, wherein said locking pins are axially translated within said retention apertures.
Claim 11
Independent Claim 112 words
A method for maintaining a differential bearing preload in an axle assembly, the method comprising: coupling a bearing cap to an axle housing to position a differential bearing; adjusting a preload on said differential bearing by rotating an adjustment nut; and restricting rotation of said adjustment nut relative to said bearing cap by interconnecting said adjustment nut and said bearing cap with an adjuster lock, wherein said adjuster lock includes a first portion positioned within an aperture of said bearing cap, a second portion positioned within a first aperture of said adjustment nut and a third portion spaced apart from said second portion positioned within a second aperture of said adjustment nut.
Claim 12
Independent Claim 112 words
A method for maintaining a differential bearing preload in an axle assembly, the method comprising: coupling a bearing cap to an axle housing to position a differential bearing; adjusting a preload on said differential bearing by rotating an adjustment nut; and restricting rotation of said adjustment nut relative to said bearing cap by interconnecting said adjustment nut and said bearing cap with an adjuster lock, wherein said adjuster lock includes a first portion positioned within an aperture of said bearing cap, a second portion positioned within a first aperture of said adjustment nut and a third portion spaced apart from said second portion positioned within a second aperture of said adjustment nut.
Claim 13
Dependent Claim 29 words
The method of claim 9 wherein the step of interconnecting said adjustment nut and said bearing cap occurs without relative rotation between said adjuster lock and said bearing cap.
Claim 14
Dependent Claim 20 words
The method of claim 10 wherein said first portion includes a body having a plurality of barbs outwardly extending therefrom.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2006-03-17 2006-09-16 2007-03-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2010-03-17 2010-09-16 2011-03-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2014-03-17 2014-09-16 2015-03-18 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag