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US6785604B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Diagnostic systems for turbocharged engines

Assignee: Caterpillar Inc
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Filing: 2002-05-15
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Granted: 2004-08-31
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Expires: 2022-05-15
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Abstract

Abstract A method, system, and machine-readable storage medium for diagnosing operation in a turbocharged engine having an engine control module (ECM) operable to control engine operation in response to data received from a plurality of sensors is disclosed. In operation, the method, system, and machine-readable storage medium store data corresponding to a compressor map defining a region of compressor efficiency and compressor speeds during operation, and a turbine map defining a region of turbine efficiency and turbine speeds during operation. Next, the method, system and apparatus determine a predicted value for an operating parameter using data received from selected ones of the plurality of sensors and the data stored in memory, determine an actual value for the operating parameter using data received from selected ones of the plurality of sensors, and generate an abnormal operation signal if a difference between actual and predicted values is greater than a predetermined amount.

Inventors

  • 👤 Evan Earl Jacobson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 03:43
CPC Classifications
F; F02; F02B; F02B37/00; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 169 words
A method for diagnosing operation in a turbocharged engine having an engine control module (ECM) operable to control engine operation in response to data received from a plurality of sensors, the method comprising: storing in a memory data corresponding to: a compressor map defining a region of compressor efficiency and compressor speeds during operation; and a turbine map defining a region of turbine efficiency and turbine speeds during operation; determining a predicted value for an operating parameter measured by a first hardware sensor using data received from at least a second hardware sensor and the at least one of the compressor map and the turbine map; determining an actual value for the operating parameter using data received from the first hardware sensor; generating an abnormal operation signal if a difference between actual and predicted values exceeds a predetermined amount; disabling the first hardware sensor if the difference between the actual and predicted values has exceeded the predetermined amount; and controlling operation of an engine based on the predicted value.
Claim 2
Independent Claim 169 words
A method for diagnosing operation in a turbocharged engine having an engine control module (ECM) operable to control engine operation in response to data received from a plurality of sensors, the method comprising: storing in a memory data corresponding to: a compressor map defining a region of compressor efficiency and compressor speeds during operation; and a turbine map defining a region of turbine efficiency and turbine speeds during operation; determining a predicted value for an operating parameter measured by a first hardware sensor using data received from at least a second hardware sensor and the at least one of the compressor map and the turbine map; determining an actual value for the operating parameter using data received from the first hardware sensor; generating an abnormal operation signal if a difference between actual and predicted values exceeds a predetermined amount; disabling the first hardware sensor if the difference between the actual and predicted values has exceeded the predetermined amount; and controlling operation of an engine based on the predicted value.
Claim 3
Dependent Claim 46 words
The method of claim 1 , wherein the disabling step further comprises disabling the first hardware sensor if the difference between the actual and predicted values has exceeded the predetermined amount a predetermined number of times or has occurred continuously over a predetermined period of time.
Claim 4
Dependent Claim 30 words
The method of claim 1 , wherein the generating step further comprises adjusting an engine operation based on the actual value if the difference is less than the predetermined amount.
Claim 5
Dependent Claim 26 words
The method of claim 1 , further comprising adjusting an engine operation based on the predicted value when the difference is greater than the predetermined amount.
Claim 6
Dependent Claim 18 words
The method of claim 1 , further comprising determining whether a fault exists in the first hardware sensor.
Claim 7
Independent Claim 72 words
A method for training an artificial neural network (ANN), the method comprising: determining a predicted value for an operating parameter measured by a first hardware sensor using data received from the ANN; determining an actual value for the operating parameter using data received from the first hardware sensor; and using the actual value to train the ANN if a difference between the actual and predicted values is less than a predetermined amount.
Claim 8
Independent Claim 72 words
A method for training an artificial neural network (ANN), the method comprising: determining a predicted value for an operating parameter measured by a first hardware sensor using data received from the ANN; determining an actual value for the operating parameter using data received from the first hardware sensor; and using the actual value to train the ANN if a difference between the actual and predicted values is less than a predetermined amount.
Claim 9
Dependent Claim 53 words
The method of claim 6 , further comprising: disabling the first hardware sensor if the difference between the actual and predicted values has exceeded the predetermined amount a predetermined amount of times or has occurred continuously over a predetermined period of time; and controlling operation of an engine based on the predicted value.
Claim 10
Dependent Claim 31 words
The method of claim 6 , further comprising adjusting an engine operation using the predicted value when the difference between the actual and predicted values is greater than a predetermined amount.
Claim 11
Dependent Claim 18 words
The method of claim 6 , further comprising determining whether a fault exists in the first hardware sensor.
Claim 12
Dependent Claim 205 words
A machine-readable storage medium having stored thereon machine executable instructions, the execution of said instructions adapted to implement a method for diagnosing abnormal operation in a turbocharged engine having an engine control module (ECM) operable to control engine operation in response to data received from a plurality of sensors, the method comprising: storing in a memory data corresponding to: a compressor map defining a region of compressor efficiency and compressor speeds during operation; and a turbine map defining a region of turbine efficiency and turbine speeds during operation; determining a predicted value for an operating parameter measured by a first hardware sensor using data received from at least a second hardware sensor and the at least one of the compressor map and the turbine map; determining an actual value for the operating parameter using data received from the first hardware sensor; generating an abnormal operation signal if a difference between actual and predicted values is greater than a predetermined amount; disabling the first hardware sensor if the difference between the actual and predicted values has exceeded the predetermined amount a predetermined number of times or has occurred continuously over a predetermined period of time; and controlling operation of an engine based on the predicted value.
Claim 13
Dependent Claim 205 words
A machine-readable storage medium having stored thereon machine executable instructions, the execution of said instructions adapted to implement a method for diagnosing abnormal operation in a turbocharged engine having an engine control module (ECM) operable to control engine operation in response to data received from a plurality of sensors, the method comprising: storing in a memory data corresponding to: a compressor map defining a region of compressor efficiency and compressor speeds during operation; and a turbine map defining a region of turbine efficiency and turbine speeds during operation; determining a predicted value for an operating parameter measured by a first hardware sensor using data received from at least a second hardware sensor and the at least one of the compressor map and the turbine map; determining an actual value for the operating parameter using data received from the first hardware sensor; generating an abnormal operation signal if a difference between actual and predicted values is greater than a predetermined amount; disabling the first hardware sensor if the difference between the actual and predicted values has exceeded the predetermined amount a predetermined number of times or has occurred continuously over a predetermined period of time; and controlling operation of an engine based on the predicted value.
Claim 14
Dependent Claim 32 words
The machine-readable storage medium of claim 10 , wherein the generating step further comprises adjusting an engine operation based on the actual value if the difference is less than the predetermined amount.
Claim 15
Dependent Claim 39 words
The machine-readable storage medium of claim 10 , further comprising: adjusting an engine operation based on the predicted value when the difference is greater than the predetermined amount; and determining whether a fault exists in the first hardware sensor.
Claim 16
Dependent Claim 90 words
A machine-readable storage medium having stored thereon machine executable instructions, the execution of said instructions adapted to implement a method for training an artificial neural network (ANN), the method comprising: determining a predicted value for an operating parameter measured by a first hardware sensor using data received from the ANN; determining an actual value for the operating parameter using data received from the first hardware sensor; and using the actual value to train the ANN if a difference between the predicted and actual values is less than a predetermined amount.
Claim 17
Dependent Claim 90 words
A machine-readable storage medium having stored thereon machine executable instructions, the execution of said instructions adapted to implement a method for training an artificial neural network (ANN), the method comprising: determining a predicted value for an operating parameter measured by a first hardware sensor using data received from the ANN; determining an actual value for the operating parameter using data received from the first hardware sensor; and using the actual value to train the ANN if a difference between the predicted and actual values is less than a predetermined amount.
Claim 18
Dependent Claim 55 words
The machine-readable storage medium of claim 13 , further comprising: disabling the first hardware sensor if the difference between the predicted and actual values has exceeded the predetermined amount a predetermined amount of times or has occurred continuously over a predetermined period of time; and controlling operation of an engine based on the predicted value.
Claim 19
Dependent Claim 39 words
The machine-readable storage medium of claim 13 , further comprising: adjusting an engine operation based on the predicted value when the difference is greater than the predetermined amount; and determining whether a fault exists in the first hardware sensor.
Claim 20
Independent Claim 210 words
An apparatus for diagnosing abnormal operation in a turbocharged engine having an engine control module (ECM) operable to control engine operation in response to data received from a plurality of sensors, the apparatus comprising: a microprocessor with a memory that includes data corresponding to: a compressor map defining a region of compressor efficiency and compressor speeds during operation; and a turbine map defining a region of turbine efficiency and turbine speeds during operation; a module configured to determine a predicted value for an operating parameter measured by a first hardware sensor using data received from at least a second hardware sensor and the at least one of the compressor map and the turbine map; a module configured to determine an actual value for the operating parameter using data received from the first hardware sensor; a module configured to generate an abnormal operation signal if a difference between actual and predicted values is greater than a predetermined amount; a module configured to disable the first hardware sensor if the difference between the actual and predicted values has exceeded the predetermined amount a predetermined number of times or has occurred continuously over a predetermined period of time; and a module configured to control operation of an engine based on the predicted value.
Claim 21
Independent Claim 210 words
An apparatus for diagnosing abnormal operation in a turbocharged engine having an engine control module (ECM) operable to control engine operation in response to data received from a plurality of sensors, the apparatus comprising: a microprocessor with a memory that includes data corresponding to: a compressor map defining a region of compressor efficiency and compressor speeds during operation; and a turbine map defining a region of turbine efficiency and turbine speeds during operation; a module configured to determine a predicted value for an operating parameter measured by a first hardware sensor using data received from at least a second hardware sensor and the at least one of the compressor map and the turbine map; a module configured to determine an actual value for the operating parameter using data received from the first hardware sensor; a module configured to generate an abnormal operation signal if a difference between actual and predicted values is greater than a predetermined amount; a module configured to disable the first hardware sensor if the difference between the actual and predicted values has exceeded the predetermined amount a predetermined number of times or has occurred continuously over a predetermined period of time; and a module configured to control operation of an engine based on the predicted value.
Claim 22
Dependent Claim 34 words
The apparatus of claim 16 , wherein the generating module further comprises a module configured to adjust an engine operation based on the actual value if the difference is less than the predetermined amount.
Claim 23
Dependent Claim 45 words
The apparatus of claim 16 , further comprising: a module configured to adjust an engine operation based on the predicted value when the difference is greater than the predetermined amount; and a module configured to determine whether a fault exists in the first hardware sensor.
Claim 24
Dependent Claim 19 words
The apparatus of claim 16 , wherein the plurality of modules comprise functionally related computer program code and data.
Claim 25
Independent Claim 84 words
An apparatus for training an artificial neural network (ANN), the apparatus comprising: a module configured to determine a predicted value for an operating parameter measured by a first hardware sensor using data received from the ANN; a module configured to determine an actual value for the operating parameter using data received from the first hardware sensor; and a module configured to use the actual value to train the ANN if a difference between the predicted and actual values is less than a predetermined amount.
Claim 26
Independent Claim 84 words
An apparatus for training an artificial neural network (ANN), the apparatus comprising: a module configured to determine a predicted value for an operating parameter measured by a first hardware sensor using data received from the ANN; a module configured to determine an actual value for the operating parameter using data received from the first hardware sensor; and a module configured to use the actual value to train the ANN if a difference between the predicted and actual values is less than a predetermined amount.
Claim 27
Dependent Claim 61 words
The apparatus of claim 20 , further comprising: a module configured to disable the first hardware sensor if the difference between the predicted and actual values has exceeded the predetermined amount a predetermined amount of times or has occurred continuously over a predetermined period of time; and a module configured to control operation of an engine based on the predicted value.
Claim 28
Dependent Claim 50 words
The apparatus of claim 20 , further comprising: a module configured to adjust an engine operation using the predicted value when the difference between the predicted and actual values is greater than a predetermined amount; and a module configured to determine whether a fault exists in the first hardware sensor.
Claim 29
Dependent Claim 19 words
The apparatus of claim 20 , wherein the plurality of modules comprise functionally related computer program code and data.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2007-08-31 2008-03-01 2008-08-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2011-08-31 2012-03-01 2012-08-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2015-08-31 2016-03-01 2016-08-31 $7700.00 Window Closed / Lapsed

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