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US6670017B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Photocurable form-in-place gasket for electronic applications

Assignee: 3M Innovative Properties Co
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Filing: 2001-09-04
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Granted: 2003-12-30
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Expires: 2021-09-04
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Abstract

Abstract Photocurable compositions and process for providing form-in-place gaskets using automated placement followed by photocuring of a pattern of a non-silicone composition comprising a liquid polyolefin oligomer, a reactive diluent, and a curative. The form-in-place gasket, after curing, has a level of total outgassing components of about 10 μg/g to about 45 μg/g. The curative responds to actinic radiation and heat, and may contain a photoinitiator. Optionally a photocurable, form-in-place gasket according to the present invention further comprises a thixotropic filler in an amount from about 8.0 wt. % to about 12.0 wt. %, and preferably comprises a fumed silica.

Inventors

  • 👤 Mitchell Huang
  • 👤 Michael A. Kropp

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 16:00
CPC Classifications
C; C08; C08F; C08F8/00; B; B29; B29C; B29C67/00; B29C67/24; B29C67/246; C08L; C08L63/00; C08L63/08; F; F16; F16J; F16J15/00; F16J15/02; F16J15/06; F16J15/10; F16J15/102; F16J15/14; B29K; B29K2063/00; B29L; B29L2031/00; B29L2031/26; B29L2031/265; Y; Y10; Y10T; Y10T428/00; Y10T428/21; Y10T428/215; Y10T428/31504; Y10T428/31511; Y10T428/31515

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 47 words
A form-in-place gasket produced using automated placement followed by photocuring of a pattern of a thixotropic non-silicone composition comprising: a liquid polyolefin oligomer; a reactive diluent; and a curative, said form-in-place gasket, after curing, having level of outgassing components of about 10 μg/g to about 45 μg/g.
Claim 2
Dependent Claim 47 words
A form-in-place gasket produced using automated placement followed by photocuring of a pattern of a thixotropic non-silicone composition comprising: a liquid polyolefin oligomer; a reactive diluent; and a curative, said form-in-place gasket, after curing, having level of outgassing components of about 10 μg/g to about 45 μg/g.
Claim 3
Dependent Claim 15 words
A form-in-place gasket according to claim 1 , wherein said curative responds to actinic radiation.
Claim 4
Dependent Claim 13 words
A form-in-place gasket according to claim 1 , further comprising a thixotropic filler.
Claim 5
Dependent Claim 22 words
A form-in-place gasket according to claim 3 , comprising about 8.0 wt. % to about 12.0 wt. % of said thixotropic filler.
Claim 6
Dependent Claim 16 words
A form-in-place gasket according to claim 4 , wherein said thixotropic filler is a fumed silica.
Claim 7
Dependent Claim 23 words
A form-in-place gasket according to claim 1 , wherein said level of outgassing components is from about 20 μg/g to about 35 μg/g.
Claim 8
Dependent Claim 23 words
A form-in-place gasket according to claim 1 , comprising about 50 wt. % to about 65 wt. % of said liquid polyolefin oligomer.
Claim 9
Dependent Claim 22 words
A form-in-place gasket according to claim 1 , comprising about 7.5 wt. % to about 15 wt. % of said reactive diluent.
Claim 10
Dependent Claim 37 words
A photocurable, non-silicone composition for form-in-place gaskets comprising: a liquid polyolefin oligomer; a reactive diluent; and a curative, said non-silicone composition, after curing, having a level of outgassing components of about 10 μg/g to about 45 μg/g.
Claim 11
Dependent Claim 37 words
A photocurable, non-silicone composition for form-in-place gaskets comprising: a liquid polyolefin oligomer; a reactive diluent; and a curative, said non-silicone composition, after curing, having a level of outgassing components of about 10 μg/g to about 45 μg/g.
Claim 12
Dependent Claim 16 words
A photocurable, non-silicone composition according to claim 9 , wherein said curative responds to actinic radiation.
Claim 13
Dependent Claim 24 words
A photocurable, non-silicone composition according to claim 9 , comprising about 50 wt. % to about 65 wt. % of said liquid polyolefin oligomer.
Claim 14
Dependent Claim 24 words
A photocurable, non-silicone composition according to claim 9 , further comprising about 7.5 wt. % to about 15 wt. % of said reactive diluent.
Claim 15
Dependent Claim 23 words
A photocurable, non-silicone composition according to claim 9 , comprising about 8.0 wt. % to about 12.0 wt. % of a thixotropic filler.
Claim 16
Dependent Claim 18 words
A photocurable, non-silicone composition according to claim 9 , having a flowability from about 0.25 to about 0.5.
Claim 17
Dependent Claim 91 words
A process for forming a cured form-in-place gasket having a total level of outgassing components of about 10 μg/g to about 45 μg/g, said process comprising the steps of: providing a photocurable, non-silicone composition comprising a liquid polyolefin oligomer, a reactive diluent and a curative responsive to actinic radiation; dispensing said photocurable composition as a form-in-place gasket bead; exposing said gasket bead to actinic radiation; and heating said gasket bead to a temperature to cure said gasket bead and substantially displace any volatile components therefrom to produce said cured form-in-place gasket.
Claim 18
Dependent Claim 91 words
A process for forming a cured form-in-place gasket having a total level of outgassing components of about 10 μg/g to about 45 μg/g, said process comprising the steps of: providing a photocurable, non-silicone composition comprising a liquid polyolefin oligomer, a reactive diluent and a curative responsive to actinic radiation; dispensing said photocurable composition as a form-in-place gasket bead; exposing said gasket bead to actinic radiation; and heating said gasket bead to a temperature to cure said gasket bead and substantially displace any volatile components therefrom to produce said cured form-in-place gasket.
Claim 19
Dependent Claim 13 words
A process according to claim 15 , wherein said curative comprises a photoinitiator.
Claim 20
Dependent Claim 14 words
A process according to claim 15 , wherein said temperature is about 160° C.
Claim 21
Dependent Claim 17 words
A process according to claim 15 , wherein said photocurable non-silicone composition optionally comprises a thixotropic filler.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2006-12-29 2007-06-30 2007-12-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2010-12-29 2011-06-30 2011-12-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2014-12-29 2015-06-30 2015-12-30 $7700.00 Window Closed / Lapsed

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