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US6577332B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Optical apparatus and method of manufacturing optical apparatus

Assignee: Ricoh Co Ltd
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Filing: 1998-09-11
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Granted: 2003-06-10
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Expires: 2018-09-11
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Abstract

Abstract An optical apparatus uses an array of light-emitting elements (LEDs or ELs) and a focusing optical system. Light emitted from the light-emitting elements of the array is directed to the focusing optical system within narrowed solid angles, thereby raising overall light utilization efficiency, with the help of recesses, each shaped as an inverted conical frustum, centered at respective light-emitting elements, to collect light from the light-emitting elements and deliver it to the focusing system within narrower solid angles, as both direct light and indirect light reflected from the slanting side walls of the recesses. The side walls of the recesses can have a reflecting film to further enhance overall light utilization efficiency. Lenses can be formed integrally with the array, to further help focus the light delivered to the focusing optical system.

Inventors

  • 👤 Yasuhiro Osawa
  • 👤 Tetsuro Saitoh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 12:43
CPC Classifications
B; B41; B41J; B41J2/00; B41J2/435; B41J2/447; B41J2/45; H; H10; H10W; H10W90/00

Claims Analysis

Total Claims: 46
Claim 1
Independent Claim 122 words
An optical apparatus for focusing light emitted from a light-emitting element array having plural light-emitting elements, onto a light-receiving surface through a focusing optical system, comprising: a light beam narrowing structure integrally formed with said light-emitting element array and positioned between said array and said focusing optical system, a light-emitting portion of each said light-emitting element being below a bottom of said light beam narrowing structure; and said light beam narrowing structure narrowing a solid angle of light emitted from the individual light-emitting elements of said array by reflecting the emitted light toward said focusing optical system, wherein said light beam narrowing structure is shaped to limit a solid angle within which light from the light-emitting elements reaches the light receiving surface.
Claim 2
Dependent Claim 122 words
An optical apparatus for focusing light emitted from a light-emitting element array having plural light-emitting elements, onto a light-receiving surface through a focusing optical system, comprising: a light beam narrowing structure integrally formed with said light-emitting element array and positioned between said array and said focusing optical system, a light-emitting portion of each said light-emitting element being below a bottom of said light beam narrowing structure; and said light beam narrowing structure narrowing a solid angle of light emitted from the individual light-emitting elements of said array by reflecting the emitted light toward said focusing optical system, wherein said light beam narrowing structure is shaped to limit a solid angle within which light from the light-emitting elements reaches the light receiving surface.
Claim 3
Dependent Claim 43 words
The optical apparatus for focusing light emitted from said light-emitting element array as defined in claim 1 , wherein said light beam narrowing structure comprises reflection mirrors that are around respective individual light-emitting elements and reflect light therefrom toward said focusing optical system.
Claim 4
Dependent Claim 44 words
The optical apparatus for focusing light emitted from said light-emitting element array as defined in claim 2 , wherein said light beam narrowing structure comprises focusing lenses that are aligned with respective individual light-emitting elements and focus light therefrom onto said focusing optical system.
Claim 5
Dependent Claim 24 words
The optical apparatus for focusing light emitted from said light-emitting element array as defined in claim 3 , wherein said lenses are spherical lenses.
Claim 6
Dependent Claim 48 words
The optical apparatus for focusing light emitted from said light-emitting element array as defined in claim 3 , wherein said reflection mirrors conform to the shape of an inverted conical frustum whose smaller diameter side faces said light-emitting elements and larger diameter side faces said focusing optical system.
Claim 7
Dependent Claim 48 words
The optical apparatus for focusing light emitted from said light-emitting element array as defined in claim 2 , wherein said reflection mirrors conform to the shape of an inverted conical frustum whose smaller diameter side faces said light-emitting elements and larger diameter side faces said focusing optical system.
Claim 8
Dependent Claim 170 words
An optical apparatus for focusing light emitted from a light-emitting array having plural light-emitting elements, onto a light-receiving surface through a focusing optical system, comprising: an angle narrowing structure formed integrally with said light-emitting array between said light-emitting elements and said focusing optical system, said angle narrowing structure comprising recesses aligned with respective light-emitting elements; light-emitting portions of said light-emitting elements being below bottoms of respective ones of said recesses; said recesses being shaped to be relatively small at the light-emitting elements and to become progressively larger toward the focusing optical system; and wherein a part of light emitted from the light-emitting portions of said light-emitting elements reaches said focusing optical system as direct light and a part of the light emitted from the light-emitting portions of said light-emitting elements reaches the focusing optical system as indirect light that has been reflected from side walls of said recesses, wherein said recesses are shaped to limit a solid angle within which light from the light-emitting portions reaches the light receiving surface.
Claim 9
Dependent Claim 170 words
An optical apparatus for focusing light emitted from a light-emitting array having plural light-emitting elements, onto a light-receiving surface through a focusing optical system, comprising: an angle narrowing structure formed integrally with said light-emitting array between said light-emitting elements and said focusing optical system, said angle narrowing structure comprising recesses aligned with respective light-emitting elements; light-emitting portions of said light-emitting elements being below bottoms of respective ones of said recesses; said recesses being shaped to be relatively small at the light-emitting elements and to become progressively larger toward the focusing optical system; and wherein a part of light emitted from the light-emitting portions of said light-emitting elements reaches said focusing optical system as direct light and a part of the light emitted from the light-emitting portions of said light-emitting elements reaches the focusing optical system as indirect light that has been reflected from side walls of said recesses, wherein said recesses are shaped to limit a solid angle within which light from the light-emitting portions reaches the light receiving surface.
Claim 10
Dependent Claim 43 words
The optical apparatus for focusing light emitted from said light-emitting element array as defined in claim 7 , including a metal reflection film formed on the side walls of said recesses to reflect light from said light-emitting elements to said focusing optical system.
Claim 11
Dependent Claim 53 words
The optical apparatus for focusing light emitted from said light-emitting element array as defined in claim 8 , wherein said metal reflection film is in ohmic contact with said light-emitting elements and forms an electrode for supplying electric current thereto, in addition to serving to reflect light therefrom to said focusing optical system.
Claim 12
Dependent Claim 122 words
An optical apparatus for focusing light emitted from a light-emitting element array means having plural light-emitting elements, onto a light-receiving surface through a focusing optical system means, comprising: a narrowing means integrally formed with said light-emitting element array means and positioned between said array means and said focusing optical system means, wherein a light-emitting portion of each said light-emitting element being below a bottom of said narrowing means; and said narrowing means narrowing a solid angle of light emitted from the individual light-emitting elements of said array means by reflecting the emitted light toward said focusing optical system means, wherein said narrowing means is shaped to limit a solid angle within which light from the light-emitting elements reaches the light receiving surface.
Claim 13
Dependent Claim 122 words
An optical apparatus for focusing light emitted from a light-emitting element array means having plural light-emitting elements, onto a light-receiving surface through a focusing optical system means, comprising: a narrowing means integrally formed with said light-emitting element array means and positioned between said array means and said focusing optical system means, wherein a light-emitting portion of each said light-emitting element being below a bottom of said narrowing means; and said narrowing means narrowing a solid angle of light emitted from the individual light-emitting elements of said array means by reflecting the emitted light toward said focusing optical system means, wherein said narrowing means is shaped to limit a solid angle within which light from the light-emitting elements reaches the light receiving surface.
Claim 14
Dependent Claim 41 words
The optical apparatus for focusing light emitted from said light-emitting element array means as defined in claim 10 , wherein said narrowing means comprises reflection mirror means around respective individual light-emitting elements, reflecting light therefrom toward said focusing optical system means.
Claim 15
Dependent Claim 43 words
The optical apparatus for focusing light emitted from said light-emitting element array means as defined in claim 11 , wherein said narrowing means comprises focusing lens means aligned with respective individual light-emitting elements and focusing light therefrom onto said focusing optical system means.
Claim 16
Dependent Claim 26 words
The optical apparatus for focusing light emitted from said light-emitting element array means as defined in claim 12 , wherein said lens means comprises spherical lenses.
Claim 17
Dependent Claim 54 words
The optical apparatus for focusing light emitted from said light-emitting element array means as defined in claim 12 , wherein said reflection mirror means comprises mirror means conforming to the shape of an inverted conical frustum whose smaller diameter side faces said light-emitting elements and larger diameter side faces said focusing optical system means.
Claim 18
Dependent Claim 54 words
The optical apparatus for focusing light emitted from said light-emitting element array means as defined in claim 11 , wherein said reflection mirror means comprises mirror means conforming to the shape of an inverted conical frustum whose smaller diameter side faces said light-emitting elements and larger diameter side faces said focusing optical system means.
Claim 19
Dependent Claim 172 words
An optical apparatus for focusing light emitted from light-emitting element array means having plural light-emitting elements, onto a light-receiving surface through a focusing optical system means, comprising: a narrowing means formed integrally with said light-emitting array means between said light-emitting elements and said focusing optical system means, said narrowing means comprising recesses aligned with respective light-emitting elements; light-emitting portions of said light-emitting elements being below bottoms of respective ones of said recesses; said recesses being shaped to increase in area in moving from the light-emitting elements toward the focusing optical system means; and wherein a part of light emitted from the light-emitting portions of said light-emitting elements reaches said focusing optical system means as direct light and a part of the light emitted from the light-emitting portions of said light-emitting elements reaches the focusing optical system means as indirect light that has been reflected from side walls of said recesses, wherein said recesses are shaped to limit a solid angle within which light from the light-emitting elements reaches the light receiving surface.
Claim 20
Dependent Claim 172 words
An optical apparatus for focusing light emitted from light-emitting element array means having plural light-emitting elements, onto a light-receiving surface through a focusing optical system means, comprising: a narrowing means formed integrally with said light-emitting array means between said light-emitting elements and said focusing optical system means, said narrowing means comprising recesses aligned with respective light-emitting elements; light-emitting portions of said light-emitting elements being below bottoms of respective ones of said recesses; said recesses being shaped to increase in area in moving from the light-emitting elements toward the focusing optical system means; and wherein a part of light emitted from the light-emitting portions of said light-emitting elements reaches said focusing optical system means as direct light and a part of the light emitted from the light-emitting portions of said light-emitting elements reaches the focusing optical system means as indirect light that has been reflected from side walls of said recesses, wherein said recesses are shaped to limit a solid angle within which light from the light-emitting elements reaches the light receiving surface.
Claim 21
Dependent Claim 45 words
The optical apparatus for focusing light emitted from said light-emitting element array means as defined in claim 16 , including a metal reflection film formed on the side walls of said recesses to reflect light from said light-emitting elements to said focusing optical system means.
Claim 22
Dependent Claim 55 words
The optical apparatus for focusing light emitted from said light-emitting element array means as defined in claim 17 , wherein said metal reflection film is in ohmic contact with said light-emitting elements and forms an electrode for supplying electric current thereto, in addition to serving to reflect light therefrom to said focusing optical system means.
Claim 23
Independent Claim 113 words
A method of focusing light emitted from a light-emitting element array having plural light-emitting elements, onto a light-receiving surface through a focusing optical system, comprising the steps of: providing a narrowing optical system that includes a reflection structure integral with said light-emitting element array, a light-emitting portion of each said light-emitting element being below a bottom of said narrowing optical system; and narrowing a solid angle of light emitted from said light-emitting element array by reflecting the emitted light toward said focusing optical system by using said reflection structure, wherein said narrowing optical system is shaped to limit a solid angle within which light from the light-emitting elements reaches the light receiving surface.
Claim 24
Independent Claim 113 words
A method of focusing light emitted from a light-emitting element array having plural light-emitting elements, onto a light-receiving surface through a focusing optical system, comprising the steps of: providing a narrowing optical system that includes a reflection structure integral with said light-emitting element array, a light-emitting portion of each said light-emitting element being below a bottom of said narrowing optical system; and narrowing a solid angle of light emitted from said light-emitting element array by reflecting the emitted light toward said focusing optical system by using said reflection structure, wherein said narrowing optical system is shaped to limit a solid angle within which light from the light-emitting elements reaches the light receiving surface.
Claim 25
Dependent Claim 52 words
The method of focusing light emitted from said light-emitting element array as defined in claim 19 , wherein said reflection structure includes reflection mirrors, said reflection mirrors surround respective ones of said light-emitting elements, and light emitted from said light-emitting elements reflects from said reflection mirrors before reaching said focusing optical system.
Claim 26
Dependent Claim 38 words
The method of focusing light emitted from said light-emitting element array as defined in claim 20 , including providing focusing lenses for respective ones of said light-emitting elements to focus light emitted therefrom onto said focusing optical system.
Claim 27
Dependent Claim 25 words
The method of focusing light emitted from said light-emitting element array as defined in claim 21 , including using spherical lenses as said focusing lenses.
Claim 28
Dependent Claim 50 words
The method of focusing light emitted from said light-emitting element array as defined in claim 21 , comprising forming said reflection mirrors in the form of an inverted conical frustum, said reflection mirrors having a smaller opening facing said light-emitting elements and a larger opening facing said focusing optical system.
Claim 29
Dependent Claim 50 words
The method of focusing light emitted from said light-emitting element array as defined in claim 20 , comprising forming said reflection mirrors in the form of an inverted conical frustum, said reflection mirrors having a smaller opening facing said light-emitting elements and a larger opening facing said focusing optical system.
Claim 30
Independent Claim 132 words
A method of focusing light emitted from a light-emitting element array having plural light-emitting elements, onto a light-receiving surface through a focusing optical system comprising: integrally forming light-emitting portions of said light-emitting elements at bottoms of respective recesses formed in a layer of a solid material forming a part of said light-emitting element array; wherein said recesses are shaped such that they have openings increasing in size away from said light-emitting portions, and the light-emitting portions are below the bottom of said respective recesses; and delivering light emitted from said light-emitting portions to said focusing optical system both directly and indirectly, after reflection thereof from side walls of said recesses, wherein said recesses are shaped to limit a solid angle within which light from the light-emitting elements reaches the light receiving surface.
Claim 31
Independent Claim 132 words
A method of focusing light emitted from a light-emitting element array having plural light-emitting elements, onto a light-receiving surface through a focusing optical system comprising: integrally forming light-emitting portions of said light-emitting elements at bottoms of respective recesses formed in a layer of a solid material forming a part of said light-emitting element array; wherein said recesses are shaped such that they have openings increasing in size away from said light-emitting portions, and the light-emitting portions are below the bottom of said respective recesses; and delivering light emitted from said light-emitting portions to said focusing optical system both directly and indirectly, after reflection thereof from side walls of said recesses, wherein said recesses are shaped to limit a solid angle within which light from the light-emitting elements reaches the light receiving surface.
Claim 32
Dependent Claim 30 words
The method of focusing light emitted from said light-emitting element array as defined in claim 25 , comprising providing a metal reflection film over said side walls of said recesses.
Claim 33
Dependent Claim 52 words
The method of focusing light emitted from said light-emitting element array as defined in claim 26 , comprising using said metal reflection film both as an electrode for supplying electric current to the light-emitting portion of said light-emitting element and to reflect light from the light-emitting elements to the focusing optical system.
Claim 34
Independent Claim 137 words
A method of selectively illuminating portions of a light receiving surface, comprising: selectively energizing plural, spaced apart, individual light-emitting elements integrally formed in a semiconductor material substrate as an array of said elements, said energizing causing selected one of said elements to emit light; and collimating light emitted from the selected elements through plural openings in a collimating structure formed integrally with the array of elements, a light-emitting portion of the array of elements being provided below a bottom of the collimating structure, said openings being aligned with respective ones of said elements, extending from respective ones of said element toward said light receiving surface, and shaped to limit a solid angle within which light from the elements reaches the light receiving surface as direct light and as indirect light reflected from side walls of said openings.
Claim 35
Independent Claim 137 words
A method of selectively illuminating portions of a light receiving surface, comprising: selectively energizing plural, spaced apart, individual light-emitting elements integrally formed in a semiconductor material substrate as an array of said elements, said energizing causing selected one of said elements to emit light; and collimating light emitted from the selected elements through plural openings in a collimating structure formed integrally with the array of elements, a light-emitting portion of the array of elements being provided below a bottom of the collimating structure, said openings being aligned with respective ones of said elements, extending from respective ones of said element toward said light receiving surface, and shaped to limit a solid angle within which light from the elements reaches the light receiving surface as direct light and as indirect light reflected from side walls of said openings.
Claim 36
Dependent Claim 42 words
A method as in claim 28 including providing a metal reflecting film over said side walls of said openings to cause indirect light from said elements to be reflected by said metal reflecting film before being delivered to said light receiving surface.
Claim 37
Dependent Claim 20 words
A method as in claim 29 including using said metal film as an electrode supplying electrical power to said elements.
Claim 38
Dependent Claim 27 words
A method as in claim 28 including providing at said openings an optically transparent solid material forming lenses aligned with said elements to focus light emitted therefrom.
Claim 39
Dependent Claim 16 words
A method as in claim 31 in which said forming of lenses comprises forming spherical lenses.
Claim 40
Dependent Claim 102 words
An optical system for selectively illuminating portions of a light receiving surface, comprising: an array of light-emitting elements, light-emitting portions of which are integrally formed below bottoms of open-top recesses formed in a face of a semiconductor material; said recesses providing respective reflective light paths from the light-emitting elements toward said light receiving surface and shaped to limit the solid angle within which light is delivered from said elements toward said light receiving surface to an angle substantially narrower than that in which light from said elements would have been delivered to the light receiving surface in the absence of the recesses.
Claim 41
Dependent Claim 102 words
An optical system for selectively illuminating portions of a light receiving surface, comprising: an array of light-emitting elements, light-emitting portions of which are integrally formed below bottoms of open-top recesses formed in a face of a semiconductor material; said recesses providing respective reflective light paths from the light-emitting elements toward said light receiving surface and shaped to limit the solid angle within which light is delivered from said elements toward said light receiving surface to an angle substantially narrower than that in which light from said elements would have been delivered to the light receiving surface in the absence of the recesses.
Claim 42
Dependent Claim 44 words
An optical system as in claim 33 including an array of lenses integrally formed with said array, in the light paths from respective ones of said elements toward said light receiving surface, to help focus light from said elements onto said light receiving surface.
Claim 43
Dependent Claim 21 words
An optical system as in claim 34 in which said lenses are formed of solid, optically transparent material filling said recesses.
Claim 44
Dependent Claim 17 words
An optical system as in claim 33 including an oxide layer over said recesses and said elements.
Claim 45
Dependent Claim 41 words
An optical system as in claim 33 wherein said recesses have side walls surrounding the respective elements and including a metal reflecting film over said side walls, said metal reflecting film reflecting light from said elements toward said light receiving surface.
Claim 46
Dependent Claim 18 words
An optical system as in claim 37 in which said metal film supplies electrical power to said elements.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2006-06-09 2006-12-09 2007-06-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2010-06-09 2010-12-09 2011-06-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2014-06-09 2014-12-09 2015-06-10 $7700.00 Window Closed / Lapsed

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