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US6552440B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Automatic turbogenerator restarting method and system

Assignee: Capstone Green Energy Corp
•
Filing: 2001-07-06
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Granted: 2003-04-22
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Expires: 2021-07-06
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Abstract

Abstract A method and system to automatically restart a permanent magnet turbogenerator/motor when a fatal fault is detected. The automatic restart logic includes time constraints and limitations on the number of iterations, and is useful regardless of whether the permanent magnet turbogenerator/motor is in a grid connect mode or a standalone mode, and regardless of how the fault originates or is detected. Additional control logic is utilized to handle grid transients and over load conditions to prevent a fatal fault from occurring by using time constraints and an iterative process, together with a brake resistor to control DC bus voltage.

Inventors

  • 👤 Mark G. Gilbreth
  • 👤 Simon R. Wall
  • 👤 Ake N. C. Almgren
  • 👤 Joel B. Wacknov

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 09:46
CPC Classifications
F; F01; F01D; F01D15/00; F01D15/10; F02; F02C; F02C7/00; F02C7/26; F02C7/268; H; H02; H02P; H02P9/00; H02P9/08; F05; F05D; F05D2220/00; F05D2220/30; F05D2220/32

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 70 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that more than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid fatal and initiating shutdown of the permanent magnet turbogenerator/motor.
Claim 2
Independent Claim 70 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that more than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid fatal and initiating shutdown of the permanent magnet turbogenerator/motor.
Claim 3
Independent Claim 105 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent magnet turbogenerator/motor; analyzing the grid voltage magnitude and frequency for an acceptable connection; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 4
Independent Claim 105 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent magnet turbogenerator/motor; analyzing the grid voltage magnitude and frequency for an acceptable connection; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 5
Independent Claim 108 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent magnet turbogenerator/motor; analyzing the grid voltage magnitude and frequency for an unacceptable connection; determining that the maximum allowable reconnection time has expired; and reporting a grid fatal fault and initiating shutdown of the permanent magnet turbogenerator/motor.
Claim 6
Independent Claim 108 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent magnet turbogenerator/motor; analyzing the grid voltage magnitude and frequency for an unacceptable connection; determining that the maximum allowable reconnection time has expired; and reporting a grid fatal fault and initiating shutdown of the permanent magnet turbogenerator/motor.
Claim 7
Independent Claim 149 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent magnet turbogenerator/motor; analyzing the grid voltage magnitude and frequency for an unacceptable connection; determining that the maximum allowable reconnection time has not expired; determining that the DC bus level is not below the turn on point of the brake resistor; applying the brake resistor to control DC bus voltage; determine that the grid is acceptable for connection; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 8
Independent Claim 149 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent magnet turbogenerator/motor; analyzing the grid voltage magnitude and frequency for an unacceptable connection; determining that the maximum allowable reconnection time has not expired; determining that the DC bus level is not below the turn on point of the brake resistor; applying the brake resistor to control DC bus voltage; determine that the grid is acceptable for connection; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 9
Independent Claim 138 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode; comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent magnet turbogenerator/motor; analyzing the grid voltage magnitude and frequency for an unacceptable connection; determining that the maximum allowable reconnection time has not expired; determining that the DC bus level below the turn on point of the brake resistor; determine that the grid is acceptable for connection; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 10
Independent Claim 138 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode; comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent magnet turbogenerator/motor; analyzing the grid voltage magnitude and frequency for an unacceptable connection; determining that the maximum allowable reconnection time has not expired; determining that the DC bus level below the turn on point of the brake resistor; determine that the grid is acceptable for connection; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 11
Independent Claim 151 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent turbogenerator/motor; analyzing the grid voltage magnitude and frequency for an unacceptable connection; determining that the maximum allowable reconnection time has not expired; determining that the DC bus level is not below the turn on point of the brake resistor; applying the brake resistor to control DC bus voltage; determine that the grid is unacceptable for connection; determining that the maximum allowable reconnection time has expired; and reporting a grid fatal fault and initiating shutdown of the permanent magnet turbogenerator/motor.
Claim 12
Independent Claim 151 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting no output over-current; detecting a loss of output current control or a loss of DC bus voltage control; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent turbogenerator/motor; analyzing the grid voltage magnitude and frequency for an unacceptable connection; determining that the maximum allowable reconnection time has not expired; determining that the DC bus level is not below the turn on point of the brake resistor; applying the brake resistor to control DC bus voltage; determine that the grid is unacceptable for connection; determining that the maximum allowable reconnection time has expired; and reporting a grid fatal fault and initiating shutdown of the permanent magnet turbogenerator/motor.
Claim 13
Independent Claim 136 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting an over-current condition; determining that less than a fixed number of over-current events have occurred within a fixed period of time; disabling the output power converter of the permanent magnet turbogenerator/motor; determining that the output current of the permanent magnet turbogenerator/motor is not at a normal level in all phases; determining that the DC bus level is not below the turn on point of the brake resistor; applying the brake resistor to control DC bus voltage; determining that the output current of the permanent magnet turbogenerator/motor is at a normal level in all phases; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 14
Independent Claim 136 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting an over-current condition; determining that less than a fixed number of over-current events have occurred within a fixed period of time; disabling the output power converter of the permanent magnet turbogenerator/motor; determining that the output current of the permanent magnet turbogenerator/motor is not at a normal level in all phases; determining that the DC bus level is not below the turn on point of the brake resistor; applying the brake resistor to control DC bus voltage; determining that the output current of the permanent magnet turbogenerator/motor is at a normal level in all phases; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 15
Independent Claim 126 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting an over-current condition; determining that less than a fixed number of over-current events have occurred within a fixed period of time; disabling the output power converter of the permanent magnet turbogenerator/motor; determining that the output current of the permanent magnet turbogenerator/motor is not at a normal level in all phases; determining that the DC bus level is below the -turn on point of the brake resistor; determining that the output current of the permanent magnet turbogenerator/motor is at a normal level in all phases; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 16
Independent Claim 126 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting an over-current condition; determining that less than a fixed number of over-current events have occurred within a fixed period of time; disabling the output power converter of the permanent magnet turbogenerator/motor; determining that the output current of the permanent magnet turbogenerator/motor is not at a normal level in all phases; determining that the DC bus level is below the -turn on point of the brake resistor; determining that the output current of the permanent magnet turbogenerator/motor is at a normal level in all phases; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 17
Independent Claim 74 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting an over-current condition; determining that more than a fixed number of over-current events have occurred within a fixed period of time; determining that more than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid fatal fault and initiating shutdown of the permanent magnet turbogenerator/motor.
Claim 18
Independent Claim 74 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a grid connect mode, comprising the steps of: detecting an over-current condition; determining that more than a fixed number of over-current events have occurred within a fixed period of time; determining that more than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid fatal fault and initiating shutdown of the permanent magnet turbogenerator/motor.
Claim 19
Independent Claim 90 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a standalone mode, comprising the steps of: detecting an over-current condition; determining that less than a fixed number of over-current events have occurred within a fixed period of time; disabling the output power converter of the permanent magnet turbogenerator/motor; determining that the output current of the permanent magnet turbogenerator/motor is at a normal level in all phases; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 20
Independent Claim 90 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a standalone mode, comprising the steps of: detecting an over-current condition; determining that less than a fixed number of over-current events have occurred within a fixed period of time; disabling the output power converter of the permanent magnet turbogenerator/motor; determining that the output current of the permanent magnet turbogenerator/motor is at a normal level in all phases; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 21
Independent Claim 107 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a standalone mode, comprising the steps of: detecting an over-current condition; determining that more than a fixed number of over current events have occurred within a fixed period of time; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent magnet turbogenerator/motor; resetting the output voltage control ready for a soft start; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 22
Independent Claim 107 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a standalone mode, comprising the steps of: detecting an over-current condition; determining that more than a fixed number of over current events have occurred within a fixed period of time; determining that less than a fixed number of warning faults has occurred within a fixed period of time; reporting a grid unbalance warning fault; disabling the output power converter of the permanent magnet turbogenerator/motor; resetting the output voltage control ready for a soft start; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 23
Independent Claim 125 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a standalone mode, comprising the steps of: detecting an over-current condition; determining that less than a fixed number of over-current events have occurred within a fixed period of time; disabling the output power converter of the permanent magnet turbogenerator/motor; determining that the output current of the permanent magnet turbogenerator/motor is not at a normal level in all phases; determining that the DC bus level is below the turn on point of the brake resistor; determining that the output current of the permanent magnet turbogenerator/motor is at a normal level in all phases; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 24
Independent Claim 125 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a standalone mode, comprising the steps of: detecting an over-current condition; determining that less than a fixed number of over-current events have occurred within a fixed period of time; disabling the output power converter of the permanent magnet turbogenerator/motor; determining that the output current of the permanent magnet turbogenerator/motor is not at a normal level in all phases; determining that the DC bus level is below the turn on point of the brake resistor; determining that the output current of the permanent magnet turbogenerator/motor is at a normal level in all phases; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 25
Independent Claim 134 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a standalone mode, comprising the steps of: detecting an over-current condition; determining that less than a fixed number of over-current events have occurred within a fixed period of time; disabling the output power converter of the permanent magnet turbogenerator/motor; determining that the output current of the permanent magnet is not at a normal level in all phases; determining that the DC bus level is not below the turn on point of the brake resistor; applying the brake resistor to control DC bus voltage; determining that the output current of the permanent magnet turbogenerator/motor is at a normal level in all phases; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.
Claim 26
Independent Claim 134 words
A method of determining the fault condition of a permanent magnet turbogenerator/motor in a standalone mode, comprising the steps of: detecting an over-current condition; determining that less than a fixed number of over-current events have occurred within a fixed period of time; disabling the output power converter of the permanent magnet turbogenerator/motor; determining that the output current of the permanent magnet is not at a normal level in all phases; determining that the DC bus level is not below the turn on point of the brake resistor; applying the brake resistor to control DC bus voltage; determining that the output current of the permanent magnet turbogenerator/motor is at a normal level in all phases; and enabling the output power converter of the permanent magnet turbogenerator/motor to continue normal operation of the permanent magnet turbogenerator/motor.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2006-04-21 2006-10-21 2007-04-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2010-04-21 2010-10-21 2011-04-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2014-04-21 2014-10-21 2015-04-22 $7700.00 Window Closed / Lapsed

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