Oil pump construction for watercraft engine

Claim 2

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the hull, an internal combustion engine powering the propulsion device, the internal combustion engine comprising an engine body defining at least one combustion chamber therein, a crankshaft rotatably journaled at least partially within the engine body and having a first end and a second end, a valvetrain having at least one valve controlling a flow of air into the combustion chamber and at least a second valve controlling a flow of exhaust gases out of the combustion chamber, a valvetrain drive configured to transmit torque from the crankshaft to the valvetrain, the valvetrain drive communicating with the crankshaft at a first position proximate the first end of the crankshaft, a drive gear mounted to the first end of the crankshaft, the drive gear driving an impeller shaft assembly, and at least a first bearing supporting the crankshaft at a position between the first position and the drive gear, the distance from the second end to the first position is less than the distance from the second end to the drive gear.

Claim 3

A watercraft according to claim 1 , wherein the engine body includes a valvetrain drive chamber defined therein.

Claim 4

A watercraft according to claim 1 additionally comprising a gear box connected to a rear end of the engine body, the gear box enclosing the drive gear.

Claim 5

A watercraft according to claim 1 , wherein the valvetrain comprises at least one cam shaft driving the first and second valves, the valvetrain drive transmitting torque from the crankshaft to the cam shaft.

Claim 6

A watercraft according to claim 4 , wherein the valvetrain drive comprises a first drive member rotatably connected on the crankshaft, a second drive member rotatably connected to the cam shaft, and a flexible transmitter transmitting torque between the first and second drive members.

Claim 7

A watercraft according to claim 1 additionally comprising a plurality of bearings supporting the crankshaft, the bearings being spaced along the crankshaft between the first bearing and the second end of the crankshaft.

Claim 8

A watercraft according to claim 1 , wherein the valvetrain drive comprises a first drive member rotatably connected on the crankshaft, and a second drive member rotatably connected to the valvetrain.

Claim 9

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the watercraft, an internal combustion engine configured to drive the propulsion device, the internal combustion engine comprising an engine body defining at least one combustion chamber therein, a crankshaft rotatably journaled at least partially within the engine body and having a first end and a second end, a drive gear connected to the first end of the crankshaft, a driven gear driven by the drive gear, the driven gear connected to a drive shaft assembly, the drive shaft assembly driving an impeller disposed in the propulsion device, and an oil pump having an oil pump gear driven by the driven gear.

Claim 10

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the watercraft, an internal combustion engine configured to drive the propulsion device, the internal combustion engine comprising an engine body defining at least one combustion chamber therein, a crankshaft rotatably journaled at least partially within the engine body and having a first end and a second end, a drive gear connected to the first end of the crankshaft, a driven gear driven by the drive gear, the driven gear connected to a drive shaft assembly, the drive shaft assembly driving an impeller disposed in the propulsion device, and an oil pump having an oil pump gear driven by the driven gear.

Claim 11

A watercraft according to claim 8 , wherein the oil pump is configured to circulate oil through at least one oil gallery defined in the engine body.

Claim 12

A watercraft according to claim 8 , wherein the drive gear and the driven gear define a gear reduction set such that the impeller rotates at a lower angular velocity than the crankshaft.

Claim 13

A watercraft according to claim 8 , wherein the engine body and the oil pump are configured to define a dry-sump lubrication system.

Claim 14

A watercraft according to claim 8 additionally comprising a cover member supported by a rear end of the engine body, the cover member covering the drive and driven gears.

Claim 15

A watercraft according to claim 12 , wherein the cover member defines a gear box, the gear box having a drain configured to allow oil to flow out of the gear box and into an oil collection passage defined in the engine body.

Claim 16

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the watercraft, an internal combustion engine disposed in the engine compartment and configured to drive the propulsion device, the internal combustion engine comprising an engine body defining at least one combustion chamber therein, a piston cooperating with the engine body to define the combustion chamber, a crankshaft rotatably journaled at least partially within the engine body, an output shaft assembly having a first end driven by the crankshaft and a second end connected to an impeller disposed in the propulsion device, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one oil collection passage disposed in a lower portion of the engine body, and an oil pump having an oil pump shaft, wherein the oil pump shaft and the output shaft assembly are driven by a drive gear rotatably connected to the crankshaft the oil pump being between the drive gear and the propulsion device.

Claim 17

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the watercraft, an internal combustion engine disposed in the engine compartment and configured to drive the propulsion device, the internal combustion engine comprising an engine body defining at least one combustion chamber therein, a piston cooperating with the engine body to define the combustion chamber, a crankshaft rotatably journaled at least partially within the engine body, an output shaft assembly having a first end driven by the crankshaft and a second end connected to an impeller disposed in the propulsion device, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one oil collection passage disposed in a lower portion of the engine body, and an oil pump having an oil pump shaft, wherein the oil pump shaft and the output shaft assembly are driven by a drive gear rotatably connected to the crankshaft the oil pump being between the drive gear and the propulsion device.

Claim 18

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the watercraft, an internal combustion engine disposed in the engine compartment and configured to drive the propulsion device, the internal combustion engine comprising an engine body defining at least one combustion chamber therein, a piston cooperating with the engine body to define the combustion chamber, a crankshaft rotatably journaled at least partially within the engine body, an output shaft assembly having a first end driven by the crankshaft and a second end connected to an impeller disposed in the propulsion device, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one oil collection passage disposed in a lower portion of the engine body, an oil pump having an oil pump shaft disposed at an elevation between the output shaft assembly and the oil collection passage, and a cover member covering a first end of the oil pump shaft and the first end of the output shaft assembly, and an oil tank supported by the cover member.

Claim 19

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the watercraft, an internal combustion engine disposed in the engine compartment and configured to drive the propulsion device, the internal combustion engine comprising an engine body defining at least one combustion chamber therein, a piston cooperating with the engine body to define the combustion chamber, a crankshaft rotatably journaled at least partially within the engine body, an output shaft assembly having a first end driven by the crankshaft and a second end connected to an impeller disposed in the propulsion device, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one oil collection passage disposed in a lower portion of the engine body, an oil pump having an oil pump shaft disposed at an elevation between the output shaft assembly and the oil collection passage, and a cover member covering a first end of the oil pump shaft and the first end of the output shaft assembly, and an oil tank supported by the cover member.

Claim 20

A watercraft according to claim 15 , wherein the oil tank supports at least a portion of the output shaft assembly.

Claim 21

A watercraft according to claim 16 , wherein the oil tank includes an output shaft aperture including at least one bearing journalling the portion of the output shaft assembly for rotation.

Claim 22

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the watercraft, an internal combustion engine disposed in the engine compartment and configured to drive the propulsion device, the internal combustion engine comprising an engine body defining at least one combustion chamber therein, a piston cooperating with the engine body to define the combustion chamber, a crankshaft rotatably journaled at least partially within the engine body, an output shaft assembly having a first end driven by the crankshaft and a second end connected to an impeller disposed in the propulsion device, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising an oil tank supported by the engine body and at least one oil pump configured to circulate oil between the oil tank and at least one oil gallery defined in the engine body, the oil tank supporting at least a portion of the output shaft assembly.

Claim 23

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the watercraft, an internal combustion engine disposed in the engine compartment and configured to drive the propulsion device, the internal combustion engine comprising an engine body defining at least one combustion chamber therein, a piston cooperating with the engine body to define the combustion chamber, a crankshaft rotatably journaled at least partially within the engine body, an output shaft assembly having a first end driven by the crankshaft and a second end connected to an impeller disposed in the propulsion device, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising an oil tank supported by the engine body and at least one oil pump configured to circulate oil between the oil tank and at least one oil gallery defined in the engine body, the oil tank supporting at least a portion of the output shaft assembly.

Claim 24

A watercraft according to claim 18 additionally comprising a plurality of bearings journalling the portion of the output shaft assembly for rotation about an output shaft axis.

Claim 25

A watercraft according to claim 19 , wherein the output shaft axis is aligned with a center plane of the watercraft.

Claim 26

A watercraft according to claim 18 additionally comprising a cover member, wherein the cover member defines, at least in part, at least a first oil passage connecting the oil pump with an oil collection passage defined in the engine body.

Claim 27

An internal combustion engine comprising an engine body defining at least one combustion chamber, a crankshaft journaled for rotation at least partially within the engine body, the crankshaft having a first end and a second end, at least one piston cooperating with the engine body to define the combustion chamber, a valvetrain configured to control a flow of air into and exhaust gas out of the combustion chamber, a valvetrain drive assembly configured to transmit torque from the crankshaft to the valvetrain for operating the valvetrain, the valvetrain drive assembly having a first drive member mounted to the crankshaft, a second drive member connected to the crankshaft and driving an output shaft, both the first and second drive members being disposed proximate the first end of the crankshaft, and a bearing being disposed between the first and second drive members, the distance from the second end to the first drive member is less than the distance from the second end to the second drive member.

Claim 28

An internal combustion engine comprising an engine body defining at least one combustion chamber, a crankshaft journaled for rotation at least partially within the engine body, the crankshaft having a first end and a second end, at least one piston cooperating with the engine body to define the combustion chamber, a valvetrain configured to control a flow of air into and exhaust gas out of the combustion chamber, a valvetrain drive assembly configured to transmit torque from the crankshaft to the valvetrain for operating the valvetrain, the valvetrain drive assembly having a first drive member mounted to the crankshaft, a second drive member connected to the crankshaft and driving an output shaft, both the first and second drive members being disposed proximate the first end of the crankshaft, and a bearing being disposed between the first and second drive members, the distance from the second end to the first drive member is less than the distance from the second end to the second drive member.

Claim 29

An engine according to claim 22 , wherein the engine body includes a valvetrain drive chamber defined therein.

Claim 30

An engine according to claim 22 , additionally comprising a gear box connected to a rear end of the engine body, the gear box enclosing the second drive member.

Claim 31

An engine according to claim 22 , wherein the valvetrain comprises at least one cam shaft driving first and second valves, the valvetrain drive transmitting torque from the crankshaft to the cam shaft.

Claim 32

An engine according to claim 25 , wherein the valvetrain drive comprises a first drive member rotatably connected on the crankshaft, a second drive member rotatably connected to the cam shaft, and a flexible transmitter transmitting torque between the first and second drive members.

Claim 33

An engine according to claim 22 additionally comprising a plurality of bearings supporting the crankshaft, the bearings being spaced along the crankshaft between the first end and the second end of the crankshaft.

Claim 34

An engine according to claim 22 , wherein the valvetrain drive comprises a first drive member rotatably connected on the crankshaft, and a second drive member rotatably connected to a cam shaft.

Claim 35

An internal combustion engine comprising an engine body defining at least one combustion chamber, a crankshaft journaled for rotation at least partially within the engine body, the crankshaft having first and second ends, at least one piston cooperating with the engine body to define the combustion chamber, a drive gear connected to the first end of the crankshaft, an output shaft having a driven gear driven by the drive gear, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one oil pump having an oil pump gear driven by the driven gear.

Claim 36

An internal combustion engine comprising an engine body defining at least one combustion chamber, a crankshaft journaled for rotation at least partially within the engine body, the crankshaft having first and second ends, at least one piston cooperating with the engine body to define the combustion chamber, a drive gear connected to the first end of the crankshaft, an output shaft having a driven gear driven by the drive gear, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one oil pump having an oil pump gear driven by the driven gear.

Claim 37

An engine according to claim 29 , wherein the oil pump is configured to circulate oil through at least one oil gallery defined in the engine body.

Claim 38

An engine according to claim 29 , wherein the drive gear and the driven gear define a gear reduction set such that the output shaft rotates at a lower angular velocity than the crankshaft.

Claim 39

An engine according to claim 29 , wherein the engine body and the oil pump are configured to define a dry-sump lubrication system.

Claim 40

An engine according to claim 29 , additionally comprising a cover member supported by a rear end of the engine body, the cover member covering the drive and driven gears.

Claim 41

An engine according to claim 33 , wherein the cover member defines a gear box, the gear box having a drain configured to allow oil to flow out of the gear box and into an oil collection passage defined in the engine body.

Claim 42

An internal combustion engine comprising an engine body defining at least one combustion chamber, a crankshaft journaled for rotation at least partially within the engine body, the crankshaft having first and second ends and a rotational axis, at least one piston cooperating with the engine body to define the combustion chamber, an output shaft assembly driven by the crankshaft, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one lubricant collection passage disposed in a lower portion of the engine body, and an oil pump having an oil pump shaft disposed at an elevation between the output shaft assembly and the lubricant collection passage, wherein the oil pump shaft and the output shaft assembly are driven by a drive gear rotatably connected to the crankshaft, the oil pump shaft extending beyond one of the first and second ends of the crankshaft relative to the rotational axis of the crankshaft.

Claim 43

An internal combustion engine comprising an engine body defining at least one combustion chamber, a crankshaft journaled for rotation at least partially within the engine body, the crankshaft having first and second ends and a rotational axis, at least one piston cooperating with the engine body to define the combustion chamber, an output shaft assembly driven by the crankshaft, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one lubricant collection passage disposed in a lower portion of the engine body, and an oil pump having an oil pump shaft disposed at an elevation between the output shaft assembly and the lubricant collection passage, wherein the oil pump shaft and the output shaft assembly are driven by a drive gear rotatably connected to the crankshaft, the oil pump shaft extending beyond one of the first and second ends of the crankshaft relative to the rotational axis of the crankshaft.

Claim 44

An internal combustion engine comprising an engine body defining at least one combustion chamber, a crankshaft journaled for rotation at least partially within the engine body, the crankshaft having first and second ends, at least one piston cooperating with the engine body to define the combustion chamber, an output shaft assembly driven by the crankshaft, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one lubricant collection passage disposed in a lower portion of the engine body, and an oil pump having an oil pump shaft disposed at an elevation between the output shaft assembly and the lubricant collection passage, a cover member covering a first end of the oil pump shaft and the first end of the output shaft assembly, and an oil tank supported by the cover member.

Claim 45

An internal combustion engine comprising an engine body defining at least one combustion chamber, a crankshaft journaled for rotation at least partially within the engine body, the crankshaft having first and second ends, at least one piston cooperating with the engine body to define the combustion chamber, an output shaft assembly driven by the crankshaft, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one lubricant collection passage disposed in a lower portion of the engine body, and an oil pump having an oil pump shaft disposed at an elevation between the output shaft assembly and the lubricant collection passage, a cover member covering a first end of the oil pump shaft and the first end of the output shaft assembly, and an oil tank supported by the cover member.

Claim 46

An internal combustion engine comprising an engine body defining at least one combustion chamber, a crankshaft journaled for rotation at least partially within the engine body, the crankshaft having first and second ends, at least one piston cooperating with the engine body to define the combustion chamber, an output shaft assembly driven by the crankshaft, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one lubricant collection passage disposed in a lower portion of the engine body, and an oil pump having an oil pump shaft disposed at an elevation between the output shaft assembly and the lubricant collection passage, a cover member covering a first end of the oil pump shaft and the first end of the output shaft assembly, and an oil reservoir supported by the cover member, wherein the oil reservoir supports at least a portion of the output shaft assembly.

Claim 47

An internal combustion engine comprising an engine body defining at least one combustion chamber, a crankshaft journaled for rotation at least partially within the engine body, the crankshaft having first and second ends, at least one piston cooperating with the engine body to define the combustion chamber, an output shaft assembly driven by the crankshaft, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising at least one lubricant collection passage disposed in a lower portion of the engine body, and an oil pump having an oil pump shaft disposed at an elevation between the output shaft assembly and the lubricant collection passage, a cover member covering a first end of the oil pump shaft and the first end of the output shaft assembly, and an oil reservoir supported by the cover member, wherein the oil reservoir supports at least a portion of the output shaft assembly.

Claim 48

An engine according to claim 37 , wherein the oil reservoir includes an output shaft aperture including at least one bearing journalling the portion of the output shaft assembly for rotation.

Claim 49

An engine according to claim 36 , wherein the cover member defines, at least in part, at least a first oil passage connecting the oil pump with the oil collection passage.

Claim 50

An internal combustion engine comprising an engine body defining at least one combustion chamber therein, a crankshaft rotatably journaled at least partially within the engine body, an output shaft assembly having a first end driven by the crankshaft, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising an oil tank supported by the engine body and at least one oil pump configured to circulate oil between the oil tank and at least one oil gallery defined in the engine body, the oil tank supporting at least a portion of the output shaft assembly.

Claim 51

An internal combustion engine comprising an engine body defining at least one combustion chamber therein, a crankshaft rotatably journaled at least partially within the engine body, an output shaft assembly having a first end driven by the crankshaft, a lubrication system configured to circulate lubricant through at least one lubricant gallery defined in the engine body, the lubrication system comprising an oil tank supported by the engine body and at least one oil pump configured to circulate oil between the oil tank and at least one oil gallery defined in the engine body, the oil tank supporting at least a portion of the output shaft assembly.

Claim 52

An engine according to claim 40 additionally comprising a plurality of bearings journalling the portion of the output shaft assembly for rotation about an output shaft axis.

Claim 53

An engine according to claim 41 in combination with a watercraft, wherein the output shaft axis is aligned with a center plane of the watercraft.

Claim 54

An engine according to claim 40 additionally comprising a cover member, wherein the cover member defines, at least in part, at least a first oil passage connecting the oil pump with an oil collection passage defined in the engine body.

Claim 55

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the hull, an internal combustion engine powering the propulsion device, the internal combustion engine comprising a plurality of cylinder bores with one piston slideably mounted in each cylinder bore, a crankshaft connected with each piston, a plurality of first bearings supporting the crankshaft, one of the first bearings being disposed on each side of each piston, a valvetrain having at least one valve controlling a flow of air into the engine and at least a second valve controlling the flow of exhaust gases out of the engine, a valvetrain drive configured to transmit torque from a crankshaft to the valvetrain, the valvetrain drive communicating with the crankshaft at a first position which is not between two of the first bearings, a drive gear mounted to the crankshaft at a second position that is not between two of the first bearings, and a second bearing supporting the crankshaft and being disposed between the first position and the second position.

Claim 56

A watercraft comprising a hull defining an engine compartment therein, a propulsion device configured to propel the hull, an internal combustion engine powering the propulsion device, the internal combustion engine comprising a plurality of cylinder bores with one piston slideably mounted in each cylinder bore, a crankshaft connected with each piston, a plurality of first bearings supporting the crankshaft, one of the first bearings being disposed on each side of each piston, a valvetrain having at least one valve controlling a flow of air into the engine and at least a second valve controlling the flow of exhaust gases out of the engine, a valvetrain drive configured to transmit torque from a crankshaft to the valvetrain, the valvetrain drive communicating with the crankshaft at a first position which is not between two of the first bearings, a drive gear mounted to the crankshaft at a second position that is not between two of the first bearings, and a second bearing supporting the crankshaft and being disposed between the first position and the second position.