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US6291885B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Thin metal barrier for electrical interconnections

Assignee: GlobalFoundries Inc
•
Filing: 1997-07-18
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Granted: 2001-09-18
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Expires: 2017-07-18
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Abstract

Abstract An interconnect structure and barrier layer for electrical interconnections is described incorporating a layer of TaN in the hexagonal phase between a first material such as Cu and a second material such as Al, W, and PbSn. A multilayer of TaN in the hexagonal phase and Ta in the alpha phase is also described as a barrier layer. The invention overcomes the problem of Cu diffusion into materials desired to be isolated during temperature anneal at 500° C.

Inventors

  • 👤 Cyril Cabral, Jr.
  • 👤 Patrick William DeHaven
  • 👤 Daniel Charles Edelstein
  • 👤 David Peter Klaus
  • 👤 James Manley Pollard, III
  • 👤 Carol L. Stanis
  • 👤 Cyprian Emeka Uzoh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 03:23
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/031; H10W20/032; H10W20/033; H10W20/035; H10D; H10D64/00; H10D64/60; H10D64/66; H10D64/661; H10D64/662; H10D64/663; H10W20/40; H10W20/41; H10W20/425; H10W20/44; H10W20/4403; H10W20/4421; H10W20/4424; H10W20/45; H10W20/48; H10W72/00; H10W72/01; H10W72/012; H10W70/00; H10W70/60; H10W72/20; H10W72/251; H10W72/90; H10W72/921; H10W72/923; H10W72/951; H10W72/952

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 34 words
A barrier layer comprising: a layer of TaN in the hexagonal phase positioned between a first material to be confined and a second material whereby said second material is isolated from said first material.
Claim 2
Dependent Claim 34 words
A barrier layer comprising: a layer of TaN in the hexagonal phase positioned between a first material to be confined and a second material whereby said second material is isolated from said first material.
Claim 3
Dependent Claim 28 words
The barrier layer of claim 1 wherein said first material is selected from the group consisting of Cu, alloys of Cu, Al, alloys of Al, W, and PbSn.
Claim 4
Dependent Claim 45 words
The barrier layer of claim 1 wherein said second material is selected from the group consisting of SiO 2 , spin-on-glass, Si 3 N 4 , polyimide, diamond-like carbon (DLC), and fluorinated diamond-like carbon (F-DLC), WSi 2 , CoSi 2 , TiSi 2 , PtSi.
Claim 5
Dependent Claim 29 words
The barrier of claim 1 wherein said layer of TaN in the hexagonal phase is highly oriented having a resistivity in the range from 150 to 300 micro ohm-cm.
Claim 6
Dependent Claim 25 words
The barrier of claim 1 wherein said layer of TaN in the hexagonal phase is non-highly oriented having a resistivity greater than 300 micro ohm-cm.
Claim 7
Dependent Claim 18 words
The barrier layer of claim 1 further including a Ta layer formed adjacent to said layer of TaN.
Claim 8
Dependent Claim 15 words
The barrier layer of claim 6 wherein said Ta layer is in the alpha phase.
Claim 9
Dependent Claim 17 words
The barrier layer of claim 7 wherein said Ta layer is formed on said layer of TaN.
Claim 10
Dependent Claim 22 words
The barrier layer of claim 8 wherein said Ta layer has a resistivity in the range from 15 to 60 micro ohm-cm.
Claim 11
Dependent Claim 56 words
A metal diffusion barrier in a semiconductor chip comprising: a layer consisting of TaN in the hexagonal (h) phase and a body centered cubic (bcc) phase between a first material and a second material whereby said first and second materials are isolated from each other, said hexagonal phase being in the range from 50 to 100%.
Claim 12
Dependent Claim 56 words
A metal diffusion barrier in a semiconductor chip comprising: a layer consisting of TaN in the hexagonal (h) phase and a body centered cubic (bcc) phase between a first material and a second material whereby said first and second materials are isolated from each other, said hexagonal phase being in the range from 50 to 100%.
Claim 13
Dependent Claim 29 words
The metal diffusion barrier of claim 10 wherein said first material is selected from the group consisting of Cu, alloys of Cu, Al, alloys of Al, W, and PbSn.
Claim 14
Dependent Claim 29 words
The metal diffusion barrier of claim 11 wherein said second material is selected from the group consisting of Cu, alloys of Cu, Al, alloys of Al, W, and PbSn.
Claim 15
Dependent Claim 47 words
The metal diffusion barrier of claim 11 wherein said second material is selected from the group consisting of SiO 2 , spin-on-glass, Si 3 N 4 , polyimide, diamond-like carbon (DLC), and fluorinated diamond-like carbon (F-DLC), WSi 2 , CoSi 2 , TiSi 2 , and PtSi.
Claim 16
Dependent Claim 51 words
The metal diffusion barrier of claim 11 further including a layer of Ta consisting of Ta in the alpha phase adjacent said layer of TaN and between said layer of TaN and said first material to provide a redundant conductive path to said first material and adhesion to said first material.
Claim 17
Dependent Claim 69 words
The metal diffusion barrier of claim 11 wherein said second material is an insulation layer having an upper and lower surface and having a plurality of grooves having respective sidewalls and a bottom formed in said upper surface, said layer of TaN formed on said sidewalls and bottom of said plurality of grooves; said first material formed in said plurality of grooves to substantially fill said plurality of grooves.
Claim 18
Dependent Claim 50 words
The metal diffusion barrier layer of claim 15 further including a layer Ta consisting of Ta in the alpha phase adjacent said layer TaN and between said layer of TaN and said first material to provide a redundant conductive path to said first material and adhension to said first material.
Claim 19
Dependent Claim 38 words
The metal diffusion barrier layer of claim 15 wherein some of said plurality of grooves have regions extending to said lower surface to expose respective conducting surfaces, said layer of TaN formed on said exposed respective conducting surfaces.
Claim 20
Dependent Claim 17 words
The metal diffusion barrier of claim 11 wherein said layer of TaN consists of 100% hexagonal phase.
Claim 21
Dependent Claim 47 words
The metal diffusion barrier of claim 10 wherein said second material is selected from the group consisting of SiO 2 , spin-on-glass, Si 3 N 4 , polyimide, diamond-like carbon (DLC), and fluorinated diamond-like carbon (F-DLC), WSi 2 , CoSi 2 , TiSi 2 , and PtSi.
Claim 22
Dependent Claim 17 words
The metal diffusion barrier of claim 10 wherein said layer of TaN consists of 100% hexagonal phase.
Claim 23
Dependent Claim 51 words
The metal diffusion barrier of claim 20 further including a layer of Ta consisting of Ta in the alpha phase adjacent said layer of TaN and between said layer of TaN and said first material to provide a redundant conductive path to said first material and adhesion to said first material.
Claim 24
Dependent Claim 33 words
The metal diffusion barrier of claim 10 wherein said layer of TaN includes a mixture of at least 50% hexagonal (h) phase and the remaining TaN in the body centered cubic (bcc) phase.
Claim 25
Dependent Claim 55 words
The metal diffusion barrier of claim 22 further including a layer of Ta consisting of Ta in the alpha phase adjacent said layer of TaN and between said layer of TaN in the hexagonal phase and said first material to provide a redundant conductive path to said first material and adhesion to said first material.
Claim 26
Dependent Claim 22 words
The metal diffusion barrier of claim 22 wherein said layer of TaN has N in the range from 30 to 60 at.%.

References Cited (Backward Citations)

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WO1992007968A1 Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2004-09-17 2005-03-19 2005-09-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2008-09-17 2009-03-19 2009-09-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2012-09-17 2013-03-19 2013-09-18 $7700.00 Window Closed / Lapsed

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