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US6274444B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Method for forming mosfet

Assignee: United Microelectronics Corp
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Filing: 1999-08-10
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Granted: 2001-08-14
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Expires: 2019-08-10
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Abstract

Abstract A method for forming a MOSFET is described. The feature of this invention is that an epitaxial silicon layer with device isolation structures is formed over a substrate, wherein each device isolation structure is made of oxide. The invention need not etch the substrate for forming a device isolation structure. As a result, the invention not only prevents stress and dislocation generation and avoids leakage current, but also provides an easily method for forming a device isolation structure.

Inventors

  • 👤 Chuan-Fu Wang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 07:28
CPC Classifications
H; H10; H10D; H10D30/00; H10D30/01; H10D30/021; H10D30/027; H10D30/0278; H10D84/00; H10D84/01; H10D84/0123; H10D84/0126; H10D84/0151; H10D84/0156; H10D84/02; H10D84/03; H10D84/038

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 113 words
A method for forming a MOSFET, comprising the steps of: providing a substrate; forming a mask layer having an opening to expose the substrate; filling the opening with an epitaxial silicon layer, wherein a surface level of the epitaxial silicon layer is substantially the same as that of the mask layer; after filling the opening with the epetaxial silicon layer, removing the entire mask layer to expose the substrate; forming an oxide layer on the exposed substrate, wherein a surface level of the oxide layer is substantially the same as that of the epitaxial silicon layer; and forming a gate on the epitaxial silicon layer and source/drain regions in the epitaxial silicon layer.
Claim 2
Independent Claim 113 words
A method for forming a MOSFET, comprising the steps of: providing a substrate; forming a mask layer having an opening to expose the substrate; filling the opening with an epitaxial silicon layer, wherein a surface level of the epitaxial silicon layer is substantially the same as that of the mask layer; after filling the opening with the epetaxial silicon layer, removing the entire mask layer to expose the substrate; forming an oxide layer on the exposed substrate, wherein a surface level of the oxide layer is substantially the same as that of the epitaxial silicon layer; and forming a gate on the epitaxial silicon layer and source/drain regions in the epitaxial silicon layer.
Claim 3
Dependent Claim 13 words
The method of claim 1 , wherein the mask layer includes silicon nitride.
Claim 4
Dependent Claim 24 words
The method of claim 1 , further comprising a step of forming a pad oxide layer before the step of forming the mask layer.
Claim 5
Dependent Claim 18 words
The method of claim 1 , wherein the thickness of the epitaxial silicon layer is about 3000-4000 Å.
Claim 6
Dependent Claim 16 words
The method of claim 1 , wherein the oxide layer serves as a device isolation structure.
Claim 7
Independent Claim 128 words
A method for forming a MOSFET, comprising the steps of: forming a pad oxide layer and a silicon nitride layer on a substrate in sequence; forming an opening in the silicon nitride layer and the pad oxide layer to expose a portion of the substrate; filling the opening with an epitaxial silicon layer, wherein a surface level of the epitaxial silicon layer is substantially the same as that of the silicon nitride layer; after filling the opening with an epitaxial silicon layer, removing the entire silicon nitride layer to expose the pad oxide layer; forming an oxide layer over the substrate; planarizing the oxide layer to expose the epitaxial silicon layer; and forming a gate on the epitaxial silicon layer and source/drain regions in the epitaxial silicon layer.
Claim 8
Independent Claim 128 words
A method for forming a MOSFET, comprising the steps of: forming a pad oxide layer and a silicon nitride layer on a substrate in sequence; forming an opening in the silicon nitride layer and the pad oxide layer to expose a portion of the substrate; filling the opening with an epitaxial silicon layer, wherein a surface level of the epitaxial silicon layer is substantially the same as that of the silicon nitride layer; after filling the opening with an epitaxial silicon layer, removing the entire silicon nitride layer to expose the pad oxide layer; forming an oxide layer over the substrate; planarizing the oxide layer to expose the epitaxial silicon layer; and forming a gate on the epitaxial silicon layer and source/drain regions in the epitaxial silicon layer.
Claim 9
Dependent Claim 17 words
The method of claim 6 , wherein the step of planarizing the oxide layer includes etching back.
Claim 10
Dependent Claim 18 words
The method of claim 6 , wherein the step of planarizing the oxide layer includes chemical mechanical polishing.
Claim 11
Dependent Claim 18 words
The method of claim 6 , wherein the thickness of the epitaxial silicon layer is about 3000-4000 Å.
Claim 12
Dependent Claim 23 words
The method of claim 6 , wherein a residual oxide layer and a residual pad oxide layer serve as a device isolation structure.
Claim 13
Independent Claim 91 words
A method for forming a device isolation structure, comprising the steps of: forming a mask layer with an opening on a substrate to expose a portion of the substrate; filling the opening with an epitaxial silicon layer, wherein a surface level of the epitaxial silicon layer is substantially the same as that of the mask layer; removing the mask layer to expose the substrate; and forming an oxide layer on the substrate, wherein a surface level of the oxide layer is substantially the same as that of the epitaxial silicon layer.
Claim 14
Independent Claim 91 words
A method for forming a device isolation structure, comprising the steps of: forming a mask layer with an opening on a substrate to expose a portion of the substrate; filling the opening with an epitaxial silicon layer, wherein a surface level of the epitaxial silicon layer is substantially the same as that of the mask layer; removing the mask layer to expose the substrate; and forming an oxide layer on the substrate, wherein a surface level of the oxide layer is substantially the same as that of the epitaxial silicon layer.
Claim 15
Dependent Claim 13 words
The method of claim 11 , wherein the mask layer includes silicon nitride.
Claim 16
Dependent Claim 24 words
The method of claim 11 , further comprising a step of forming a pad oxide layer before the step of forming the mask layer.
Claim 17
Dependent Claim 18 words
The method of claim 11 , wherein the thickness of the epitaxial silicon layer is about 3000-4000 Å.

References Cited (Backward Citations)

US5959331A Cited
US6010928A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2004-08-13 2005-02-12 2005-08-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2008-08-13 2009-02-12 2009-08-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2012-08-13 2013-02-12 2013-08-14 $7700.00 Window Closed / Lapsed

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