Abstract A method for producing a reflector has: a step for applying a photosensitive resin onto a base member to form a photosensitive-resin layer; a step for pressing a mold, having a fine uneven pattern on the surface thereof, to the photosensitive-resin layer so as to transfer the shape of the fine uneven pattern to the photosensitive-resin layer; a step for curing the photosensitive-resin layer by radiating a light beam to the photosensitive-resin layer while pressing the mold to the photosensitive-resin layer; a step for removing the mold from the cured photosensitive-resin layer; and a step for forming a metallic reflective film on the fine uneven pattern transferred to the surface of the cured photosensitive-resin layer. Since the fine uneven pattern is formed on the photosensitive-resin layer by pressing the mold thereto and is covered with the metallic reflective film, a reflection face of the resulting reflector can obtain the shape of the fine uneven pattern transferred from the mold.
A method for producing a reflector comprising the following steps: applying a photosensitive resin onto a base member to form a photosensitive-resin layer; pressing a mold, having a fine uneven pattern on the surface thereof, to said photosensitive-resin layer so as to transfer the shape of said fine uneven pattern to said photosensitive-resin layer; curing said photosensitive-resin layer by radiating a light beam to said photosensitive-resin layer while pressing said mold to said photosensitive-resin layer; removing said mold from said photosensitive-resin layer cured; and forming a metallic reflective film on said fine uneven pattern transferred to the surface of said photosensitive-resin layer cured, wherein said fine uneven pattern of said base member comprises: a plurality of ridges each having an almost constant height in one direction of said base member, with the heights and widths being set to random values for said ridges; and grooves each provided between said ridges and provided in said direction of said base member.
Claim 2
Independent Claim
159 words
A method for producing a reflector comprising the following steps: applying a photosensitive resin onto a base member to form a photosensitive-resin layer; pressing a mold, having a fine uneven pattern on the surface thereof, to said photosensitive-resin layer so as to transfer the shape of said fine uneven pattern to said photosensitive-resin layer; curing said photosensitive-resin layer by radiating a light beam to said photosensitive-resin layer while pressing said mold to said photosensitive-resin layer; removing said mold from said photosensitive-resin layer cured; and forming a metallic reflective film on said fine uneven pattern transferred to the surface of said photosensitive-resin layer cured, wherein said fine uneven pattern of said base member comprises: a plurality of ridges each having an almost constant height in one direction of said base member, with the heights and widths being set to random values for said ridges; and grooves each provided between said ridges and provided in said direction of said base member.
Claim 3
Dependent Claim
38 words
A method for producing a reflector as set forth in claim 1 , wherein said photosensitive resin comprises at least one resist selected from the group consisting of acrylic resists, polystyrene resists, azide rubber resists, and imide resists.
Claim 4
Dependent Claim
28 words
A method for producing a reflector as set forth in claim 1 , wherein said metallic reflective film comprises Al, an Al alloy, Ag, or an Ag alloy.
Claim 5
Dependent Claim
37 words
A method for producing a reflector as set forth in claim 1 , wherein after forming said photosensitive-resin layer on said base member, pre-baking is carried out in a temperature range of from 40 to 150° C.