US6184496B1
Expired / Lapsed
US
⏱️ 0.0 years remaining
Driveway, walkway and roof snow and ice melting mat
Assignee: Clearpath Inc
•
Filing: 2000-05-31
•
Granted: 2001-02-06
•
Expires: 2020-05-31
Abstract
Abstract A relatively lightweight and easy to use flexible heating mat for melting snow and ice that can be cut in the field to custom length or to accommodate direction changes or avoid obstructions. The heating mat includes one or more planar flexible heaters sandwiched between two vulcanized polymer protective sheets. The heating mat may be activated remotely or manually and can be powered from either end of the heating mat. Nonskid patterns ate typically included in heating mats used on driveways and walkways.
Inventors
- 👤 Richard J. Pearce
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-06 09:29
CPC Classifications
E; E04; E04D; E04D13/00; E04D13/10; E04D13/103; E01; E01C; E01C11/00; E01C11/24; E01C11/26; E01C11/265; H; H05; H05B; H05B3/00; H05B3/20; H05B3/34; H05B3/36; H05B2203/00; H05B2203/002; H05B2203/005; H05B2203/011; H05B2203/013; H05B2203/017; H05B2203/026; H05B2203/033; H05B2214/00; H05B2214/02
Claims Analysis
Total Claims: 64
Claim 1
Independent Claim
304 words
A heating mat for melting snow and ice comprising: at least one planar flexible electric heater; the at least one planar flexible electric heater including a first elongated, flexible, electrically insulating substrate having an electrically insulated surface; the at least one planar flexible electric heater further including a plurality of resistive heating elements comprising a plurality of resistive material traces deposited on said first insulating substrate in spaced apart relationship, a first and second electrical conductors, each disposed in proximity to each of respective opposing edges of said electric heater and a third electrical conductor disposed at an intermediate location between the first and second electrical conductors, each of said resistive material traces being in electrical communication with the first, second and third electrical conductors and extending therebetween; the at least one planar flexible heater further including a second elongated, flexible, electrically insulating substrate having an electrically insulated surface, wherein the first insulating substrate is adhesively attached to the second insulating substrate with the resistive heating elements and electrical conductors disposed therebetween, the first insulating substrate and the second insulating substrate forming the at least one flexible electric heater's two opposite planar surfaces; and two protective sheets composed of abrasion resistant flexible material, each having an inner surface oriented towards and in face to face adherent engagement with the respective planar surfaces of the at least one flexible electric heater, said two protective sheets and said electric heater disposed therebetween forming the heater mat having two opposing end edges, and two opposing side edges, wherein the resistive heating traces and electrical conductors are arranged such that a portion of the heating mat may be removed to accommodate a use by cutting the heating mat to remove said portion, the heating mat being adapted to maintain its electrical operative characteristics after removal of said portion.
Claim 2
Dependent Claim
304 words
A heating mat for melting snow and ice comprising: at least one planar flexible electric heater; the at least one planar flexible electric heater including a first elongated, flexible, electrically insulating substrate having an electrically insulated surface; the at least one planar flexible electric heater further including a plurality of resistive heating elements comprising a plurality of resistive material traces deposited on said first insulating substrate in spaced apart relationship, a first and second electrical conductors, each disposed in proximity to each of respective opposing edges of said electric heater and a third electrical conductor disposed at an intermediate location between the first and second electrical conductors, each of said resistive material traces being in electrical communication with the first, second and third electrical conductors and extending therebetween; the at least one planar flexible heater further including a second elongated, flexible, electrically insulating substrate having an electrically insulated surface, wherein the first insulating substrate is adhesively attached to the second insulating substrate with the resistive heating elements and electrical conductors disposed therebetween, the first insulating substrate and the second insulating substrate forming the at least one flexible electric heater's two opposite planar surfaces; and two protective sheets composed of abrasion resistant flexible material, each having an inner surface oriented towards and in face to face adherent engagement with the respective planar surfaces of the at least one flexible electric heater, said two protective sheets and said electric heater disposed therebetween forming the heater mat having two opposing end edges, and two opposing side edges, wherein the resistive heating traces and electrical conductors are arranged such that a portion of the heating mat may be removed to accommodate a use by cutting the heating mat to remove said portion, the heating mat being adapted to maintain its electrical operative characteristics after removal of said portion.
Claim 3
Dependent Claim
44 words
The heating mat according to claim 1 , wherein the at least one planar flexible heater further includes a grounding metallic substrate in a laminar relationship with the first insulating substrate, wherein the grounding metallic substrate is adhesively attached to the first insulating substrate.
Claim 4
Dependent Claim
29 words
The heating mat according to claim 1 , wherein each of the first, second and third electrical conductors is an elongate strip comprising one of copper and copper alloys.
Claim 5
Dependent Claim
47 words
The heating mat according to claim 1 , wherein the planar flexible electric heater further includes an elongate conductive film disposed between each of the first, second and third electrical conductors and the first insulating substrate, the elongate conductive film comprising one of silver and silver alloys.
Claim 6
Dependent Claim
34 words
The heating mat according to claim 1 , wherein the respective inner surfaces of said protective sheets are bonded onto respective planar surfaces of the electric heater with a pressure sensitive hot melt adhesive.
Claim 7
Dependent Claim
26 words
The heating mat according to claim 1 , wherein at least one of said protective sheets includes an outer surface with a nonskid pattern impressed thereupon.
Claim 8
Dependent Claim
46 words
The heating mat according to claim 6 , wherein the nonskid pattern includes a plurality of ribs protruding therefrom, the ribs forming a cyclic V-pattern extending transversely to the side edges of the heating mat and the ribs further forming drainage channels in the spaces therebetween.
Claim 9
Dependent Claim
26 words
The heating mat according to claim 1 , further comprising a thermal cutout switch electrically connected in series with said at least one flexible electric heater.
Claim 10
Dependent Claim
68 words
The heating mat according to claim 1 , further comprising one of a ground fault circuit interrupter or an equipment leakage circuit interrupter electrically connected in series with the at least one flexible electric heater, the one of the ground fault circuit interrupter or the equipment leakage circuit interrupter being located in an electrical power supply cable for connecting the heating mat to a source of electrical power.
Claim 11
Dependent Claim
37 words
The heating mat according to claim 1 , wherein the two opposing side edges of the heating mat are bound by stitching an elongate generally water and mildew resistant material to each of said opposing side edges.
Claim 12
Dependent Claim
22 words
The heating mat according to claim 1 , wherein the first and second insulating substrates are made from a thermoplastic laminate material.
Claim 13
Dependent Claim
71 words
The heating mat according to claim 1 , further comprising an elongated sealing bracket having a substantially U-shaped cross section forming an elongated opening dimensioned to receive each of the opposing end edges of said heating mat within said opening for protecting said opposing end edges and for protecting electrical connections at each opposing end edges for connecting the at least one flexible electric heater to a source of electric power.
Claim 14
Dependent Claim
45 words
The heating mat according to claim 12 , wherein the elongated sealing bracket is attached with sealing means for bonding each end edge of the heating mat and for encapsulating each end edge thereby preventing submersion, exposure from weather hazards, and injury due to electrocution.
Claim 15
Dependent Claim
31 words
The heating mat according to claim 12 , further comprising means for connecting the source of electric power from either side edge of the elongated sealing bracket protecting the electrical connections.
Claim 16
Dependent Claim
28 words
The heating mat according to claim 1 , wherein the at least one planar flexible electric heater comprises two planar flexible electric heaters in parallel with each other.
Claim 17
Dependent Claim
28 words
The heating mat according to claim 1 , wherein the at least one planar flexible electric heater comprises three planar flexible electric heaters in parallel with each other.
Claim 18
Dependent Claim
28 words
The heating mat according to claim 1 , wherein the at least one planar flexible electric heater comprises four planar flexible electric heaters in parallel with each other.
Claim 19
Dependent Claim
28 words
The heating mat according to claim 1 , wherein the at least one planar flexible electric heater comprises five planar flexible electric heaters in parallel with each other.
Claim 20
Dependent Claim
28 words
The heating mat according to claim 1 , wherein at least one of the two protective sheets is reinforced by one of fibrous or woven material, embedded therein.
Claim 21
Dependent Claim
32 words
The heating mat according to claim 1 , further comprising means for securing and for providing positional stability of the heating mat on a surface to be protected from snow and ice.
Claim 22
Dependent Claim
51 words
The heating mat according to claim 20 , wherein the means for securing and providing positional stability of the heating mat on a surface to be protected from snow and ice includes a plurality of grommets located in a predetermined spaced-apart relationship along the respective side edges of the heating mat.
Claim 23
Dependent Claim
135 words
The heating mat according to claim 21 , wherein when a heating mat is to be located on a roof edge, the means for securing and providing positional stability of the heating mat on a surface to be protected from snow and ice further comprises: at least one elongate metallic strap having a plurality of spaced-apart angularly directed slots, each strap being of sufficient length for sliding said strap under a roofing shingles and to engage a roof shingle nail into one of said slots; and each strap further including a plurality of apertures in a spaced-apart relationship along the length of said strap, wherein the heating mat may be attached to the strap by placing a fastener through one of said apertures into one of said grommets, thereby securing the heating mat in place.
Claim 24
Dependent Claim
88 words
The heating mat according to claim 22 , wherein when a heating mat is to be located on a roof edge, the means for securing and providing positional stability of the heating mat on a surface to be protected from snow and ice further comprises: at least one elastomeric strap with connecting means at each end for connecting one end of said strap to one of said grommets and for connecting an opposite end of said strap to a predetermined portion of a building near the roof edge.
Claim 25
Dependent Claim
30 words
The heating mat according to claim 1 , wherein the heating mat may be electrically connected with one or more heating mats for use on steps and other staggered surfaces.
Claim 26
Dependent Claim
21 words
The heating mat according to claim 14 , further comprising means to remotely electrically activate and electrically deactivate the heating mat.
Claim 27
Dependent Claim
37 words
The heating mat according to claim 14 , further comprising means to manually electrically activate and electrically deactivate the heating mat, the means comprising an inline switch between the heating mat and the source of electric power.
Claim 28
Dependent Claim
59 words
The heating mat according to claim 9 , further including means to remotely electrically activate and electrically deactivate the heating mat, the means including a Radio Frequency signal receiver connected between the equipment leakage circuit interrupter and the source of electric power, the signal receiver receiving a signal from a Radio Frequency transmitter remotely located from the heating mat.
Claim 29
Dependent Claim
48 words
The heating mat according to claim 9 , further comprising means to manually electrically activate and electrically deactivate the heating mat, the means comprising an inline switch between the one of the ground fault circuit interrupter or the equipment leakage circuit interrupter and the source of electric power.
Claim 30
Dependent Claim
303 words
A heating mat for melting snow and ice comprising: at least one planar flexible electric heater; the at least one planar flexible electric heater including a first elongated, flexible, electrically insulating substrate having an electrically insulated surface; the at least one planar flexible electric heater further including a uniform layered resistive heating element comprising a generally uniform layer of resistive material traces deposited on said first insulating substrate, a first and second electrical conductors, each disposed in proximity to each of respective opposing edges of said electric heater and a third electrical conductor disposed at an intermediate location between the first and second electrical conductors, the resistive material traces being in electrical communication with the first, second and third electrical conductors and being in an underlying relationship; the at least one planar flexible heater further including a second elongated, flexible, electrically insulating substrate having an electrically insulated surface, wherein the first insulating substrate is adhesively attached to the second insulating substrate with the resistive heating element and electrical conductors disposed therebetween, the first insulating substrate and the second insulating substrate forming the at least one flexible electric heater's two opposite planar surfaces; and two protective sheets composed of abrasion resistant flexible material, each having an inner surface oriented towards and in face to face adherent engagement with the respective planar surfaces of the at least one flexible electric heater, said two protective sheets and said electric heater disposed therebetween forming the heater mat having two opposing end edges, and two opposing side edges, wherein the resistive heating traces and electrical conductors are arranged such that a portion of the heating mat may be removed to accommodate a use by cutting the heating mat to remove said portion, the heating mat being adapted to maintain its electrical operative characteristics after removal of said portion.
Claim 31
Dependent Claim
303 words
A heating mat for melting snow and ice comprising: at least one planar flexible electric heater; the at least one planar flexible electric heater including a first elongated, flexible, electrically insulating substrate having an electrically insulated surface; the at least one planar flexible electric heater further including a uniform layered resistive heating element comprising a generally uniform layer of resistive material traces deposited on said first insulating substrate, a first and second electrical conductors, each disposed in proximity to each of respective opposing edges of said electric heater and a third electrical conductor disposed at an intermediate location between the first and second electrical conductors, the resistive material traces being in electrical communication with the first, second and third electrical conductors and being in an underlying relationship; the at least one planar flexible heater further including a second elongated, flexible, electrically insulating substrate having an electrically insulated surface, wherein the first insulating substrate is adhesively attached to the second insulating substrate with the resistive heating element and electrical conductors disposed therebetween, the first insulating substrate and the second insulating substrate forming the at least one flexible electric heater's two opposite planar surfaces; and two protective sheets composed of abrasion resistant flexible material, each having an inner surface oriented towards and in face to face adherent engagement with the respective planar surfaces of the at least one flexible electric heater, said two protective sheets and said electric heater disposed therebetween forming the heater mat having two opposing end edges, and two opposing side edges, wherein the resistive heating traces and electrical conductors are arranged such that a portion of the heating mat may be removed to accommodate a use by cutting the heating mat to remove said portion, the heating mat being adapted to maintain its electrical operative characteristics after removal of said portion.
Claim 32
Dependent Claim
44 words
The heating mat according to claim 29 , wherein the at least one planar flexible heater further includes a grounding metallic substrate in a laminar relationship with the first insulating substrate, wherein the grounding metallic substrate is adhesively attached to the first insulating substrate.
Claim 33
Dependent Claim
29 words
The heating mat according to claim 29 , wherein each of the first, second and third electrical conductors is an elongate strip comprising one of copper and copper alloys.
Claim 34
Dependent Claim
47 words
The heating mat according to claim 29 , wherein the planar flexible electric heater further includes an elongate conductive film disposed between each of the first, second and third electrical conductors and the first insulating substrate, the elongate conductive film comprising one of silver and silver alloys.
Claim 35
Dependent Claim
34 words
The heating mat according to claim 29 , wherein the respective inner surfaces of said protective sheets are bonded onto respective planar surfaces of the electric heater with a pressure sensitive hot melt adhesive.
Claim 36
Dependent Claim
27 words
The heating mat according to claim 29 , wherein at least one of sa id protective sheets includes an outer surface with a nonskid pattern impressed thereupon.
Claim 37
Dependent Claim
46 words
The heating mat according to claim 34 , wherein the nonskid pattern includes a plurality of ribs protruding therefrom, the ribs forming a cyclic V-pattern extending transversely to the side edges of the heating mat and the ribs further forming drainage channels in the spaces therebetween.
Claim 38
Dependent Claim
26 words
The heating mat according to claim 29 , further comprising a thermal cutout switch electrically connected in series with said at least one flexible electric heater.
Claim 39
Dependent Claim
68 words
The heating mat according to claim 29 , further comprising one of a ground fault circuit interrupter or an equipment leakage circuit interrupter, electrically connected in series with the at least one flexible electric heater, the one of the ground fault circuit interrupter or the equipment leakage circuit interrupter being located in an electrical power supply cable for connecting the heating mat to a source of electrical power.
Claim 40
Dependent Claim
37 words
The heating mat according to claim 29 , wherein the two opposing side edges of the heating mat are bound by stitching an elongate generally water and mildew resistant material to each of said opposing side edges.
Claim 41
Dependent Claim
22 words
The heating mat according to claim 29 , wherein the first and second insulating substrates are made from a thermoplastic laminate material.
Claim 42
Dependent Claim
71 words
The heating mat according to claim 29 , further comprising an elongated sealing bracket having a substantially U-shaped cross section forming an elongated opening dimensioned to receive each of the opposing end edges of said heating mat within said opening for protecting said opposing end edges and for protecting electrical connections at each opposing end edges for connecting the at least one flexible electric heater to a source of electric power.
Claim 43
Dependent Claim
45 words
The heating mat according to claim 40 , wherein the elongated sealing bracket is attached with sealing means for bonding each end edge of the heating mat and for encapsulating each end edge thereby preventing submersion, exposure from weather hazards, and injury due to electrocution.
Claim 44
Dependent Claim
31 words
The heating mat according to claim 40 , further comprising means for connecting the source of electric power from either side edge of the elongated sealing bracket protecting the electrical connections.
Claim 45
Dependent Claim
28 words
The heating mat according to claim 29 , wherein the at least one planar flexible electric heater comprises two planar flexible electric heaters in parallel with each other.
Claim 46
Dependent Claim
28 words
The heating mat according to claim 29 , wherein the at least one planar flexible electric heater comprises three planar flexible electric heaters in parallel with each other.
Claim 47
Dependent Claim
28 words
The heating mat according to claim 29 , wherein the at least one planar flexible electric heater comprises four planar flexible electric heaters in parallel with each other.
Claim 48
Dependent Claim
28 words
The heating mat according to claim 29 , wherein the at least one planar flexible electric heater comprises five planar flexible electric heaters in parallel with each other.
Claim 49
Dependent Claim
28 words
The heating mat according to claim 29 , wherein at least one of the two protective sheets is reinforced by one of fibrous or woven material, embedded therein.
Claim 50
Dependent Claim
32 words
The heating mat according to claim 29 , further comprising means for securing and for providing positional stability of the heating mat on a surface to be protected from snow and ice.
Claim 51
Dependent Claim
51 words
The heating mat according to claim 48 , wherein the means for securing and providing positional stability of the heating mat on a surface to be protected from snow and ice includes a plurality of grommets located in a predetermined spaced-apart relationship along the respective side edges of the heating mat.
Claim 52
Dependent Claim
137 words
The heating mat according to claim 49 , wherein when a heating mat is to be located on a roof edge, the means for securing and providing positional stability of the heating mat on a surface to be protected from snow and ice further comprises: at least one elongate metallic strap having a plurality of spaced-apart angularly directed slots, each strap being of sufficient length for sliding said strap under a roofing shingles and to engage a roof shingle nail into one of said slots; and each strap further including a plurality of apertures in a spaced-apart relationship along the length of said strap, wherein the heating mat may be attached to the strap by placing a fastener through one of said apertures into one of said grommets, thereby securing the heating mat to the roof edge.
Claim 53
Dependent Claim
88 words
The heating mat according to claim 50 , wherein when a heating mat is to be located on a roof edge, the means for securing and providing positional stability of the heating mat on a surface to be protected from snow and ice further comprises: at least one elastomeric strap with connecting means at each end for connecting one end of said strap to one of said grommets and for connecting an opposite end of said strap to a predetermined portion of a building near the roof edge.
Claim 54
Dependent Claim
30 words
The heating mat according to claim 29 , wherein the heating mat may be electrically connected with one or more heating mats for use on steps and other staggered surfaces.
Claim 55
Dependent Claim
21 words
The heating mat according to claim 42 , further comprising means to remotely electrically activate and electrically deactivate the heating mat.
Claim 56
Dependent Claim
37 words
The heating mat according to claim 42 , further comprising means to manually electrically activate and electrically deactivate the heating mat, the means comprising an inline switch between the heating mat and the source of electric power.
Claim 57
Dependent Claim
59 words
The heating mat according to claim 37 , further including means to remotely electrically activate and electrically deactivate the heating mat, the means including a Radio Frequency signal receiver connected between the equipment leakage circuit interrupter and the source of electric power, the signal receiver receiving a signal from a Radio Frequency transmitter remotely located from the heating mat.
Claim 58
Dependent Claim
47 words
The heating mat according to claim 37 , further comprising means to manually electrically activate and electrically deactivate the heating mat, the means comprising an inline switch between one of the ground fault circuit interrupter or the equipment leakage circuit interrupter and the source of electric power.
Claim 59
Dependent Claim
22 words
The heating mat according to claim 1 , wherein at least one of said protective sheets is made from a roofing material.
Claim 60
Dependent Claim
25 words
The heating mat according to claim 57 , wherein the roofing material is one of a roof shingle material and single coverage rolled roof material.
Claim 61
Dependent Claim
20 words
The heating mat according to claim 57 , wherein the roofing material is colored to match standard roof coverage materials.
Claim 62
Dependent Claim
22 words
The heating mat according to claim 29 , wherein at least one of said protective sheets is made from a roofing material.
Claim 63
Dependent Claim
25 words
The heating mat according to claim 60 , wherein the roofing material is one of a roof shingle material and single coverage rolled roof material.
Claim 64
Dependent Claim
20 words
The heating mat according to claim 60 , wherein the roofing material is colored to match standard roof coverage materials.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2004-02-06 | 2004-08-07 | 2005-02-06 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2008-02-06 | 2008-08-07 | 2009-02-06 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2012-02-06 | 2012-08-07 | 2013-02-06 | $7700.00 | Window Closed / Lapsed |