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US6140168A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of fabricating self-aligned contact window

Assignee: United Microelectronics Corp
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Filing: 1999-02-01
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Granted: 2000-10-31
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Expires: 2019-02-01
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Abstract

Abstract A method of fabricating a self-aligned contact window includes forming an undoped dielectric layer on a substrate having a least gate structure. The dopants are implanted into a pre-determined region of the undoped dielectric layer and the dielectric layer with the dopants is then removed. A self-aligned contact is therefore completed.

Inventors

  • 👤 Wayne Tan
  • 👤 Kun-Chi Lin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 10:30
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/031; H10W20/069

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 76 words
A method of fabricating a self-aligned contact window, wherein a substrate having at least a conductive structure thereon is provided, the method comprising: forming an undoped dielectric layer over the substrate; transforming only a portion of the undoped dielectric layer into a doped dielectric layer, wherein the portion is aligned over the conductive structure; and removing the doped dielectric layer to form a self-aligned contact window within the undoped dielectric layer that exposes the conductive structure.
Claim 2
Independent Claim 76 words
A method of fabricating a self-aligned contact window, wherein a substrate having at least a conductive structure thereon is provided, the method comprising: forming an undoped dielectric layer over the substrate; transforming only a portion of the undoped dielectric layer into a doped dielectric layer, wherein the portion is aligned over the conductive structure; and removing the doped dielectric layer to form a self-aligned contact window within the undoped dielectric layer that exposes the conductive structure.
Claim 3
Dependent Claim 24 words
The method according to claim 1, wherein the portion of the undoped dielectric layer aligned over the conductive structure is delineated by a photoresist.
Claim 4
Dependent Claim 13 words
The method according to claim 1, wherein the dielectric layer includes silicon oxide.
Claim 5
Dependent Claim 26 words
The method according to claim 1, wherein the portion of the undoped dielectric layer is transformed using ion implantation with dopant that includes phosphorus and boron.
Claim 6
Dependent Claim 17 words
The method according to claim 1, wherein the the doped dielectric layer is removed by plasma etching.
Claim 7
Independent Claim 108 words
A method of fabricating a self-aligned contact window, wherein a substrate having at least a gate structure or a source/drain region is provided, the method comprising the steps of: forming an undoped dielectric layer over the substrate; implanting dopant into a portion of the undoped dielectric layer, the portion of the dielectric layer being aligned over the gate structure or the source/drain region; and performing an etching process on the portion implanted with dopant with a selectivity that an etchings ratio of the remaining undoped dielectric layer is negligible compared to an etching ratio of the implanted portion until the gate structure or the source/drain region is exposed.
Claim 8
Independent Claim 108 words
A method of fabricating a self-aligned contact window, wherein a substrate having at least a gate structure or a source/drain region is provided, the method comprising the steps of: forming an undoped dielectric layer over the substrate; implanting dopant into a portion of the undoped dielectric layer, the portion of the dielectric layer being aligned over the gate structure or the source/drain region; and performing an etching process on the portion implanted with dopant with a selectivity that an etchings ratio of the remaining undoped dielectric layer is negligible compared to an etching ratio of the implanted portion until the gate structure or the source/drain region is exposed.
Claim 9
Dependent Claim 14 words
The method according to claim 6, wherein the dielectric layer includes silicon oxide layer.
Claim 10
Dependent Claim 19 words
The method according to claim 6, wherein the dopant is selected from the group consisting of phosphorus and boron.
Claim 11
Independent Claim 156 words
A method of fabricating a self-aligned window to expose a conductive structure on a substrate, the method comprising: forming an undoped dielectric layer on the substrate, the undoped dielectric layer covering the conductive structure; forming a photoresist layer on the undoped dielectric layer, the photoresist layer exposing a portion of the undoped dielectric layer that is to be removed to form the self-aligned contact window subsequently; performing an ion implantation on the undoped dielectric layer with the photoresist layer as a mask, so that the exposed portion of the undoped dielectric layer is transformed into a doped dielectric layer with an etching ratio different from that of the undoped dielectric layer; performing a plasma etching step with a selectivity that an etching ratio of the undoped dielectric layer covered by the photoresist layer is negligible compared to an etching ratio of the doped dielectric layer until the conductive structure is exposed; and removing the photoresist layer.
Claim 12
Independent Claim 156 words
A method of fabricating a self-aligned window to expose a conductive structure on a substrate, the method comprising: forming an undoped dielectric layer on the substrate, the undoped dielectric layer covering the conductive structure; forming a photoresist layer on the undoped dielectric layer, the photoresist layer exposing a portion of the undoped dielectric layer that is to be removed to form the self-aligned contact window subsequently; performing an ion implantation on the undoped dielectric layer with the photoresist layer as a mask, so that the exposed portion of the undoped dielectric layer is transformed into a doped dielectric layer with an etching ratio different from that of the undoped dielectric layer; performing a plasma etching step with a selectivity that an etching ratio of the undoped dielectric layer covered by the photoresist layer is negligible compared to an etching ratio of the doped dielectric layer until the conductive structure is exposed; and removing the photoresist layer.
Claim 13
Dependent Claim 26 words
The method according to claim 1, wherein the doped dielectric layer is removed by a mixture of etching gases comprising methyl trifluoride, carbon tetrafluoride and argon.
Claim 14
Dependent Claim 27 words
The method according to claim 6, wherein an etchant used in the etching process comprises a mixture of etching gases comprising methyl trifluoride, carbon tetrafluoride and argon.
Claim 15
Dependent Claim 24 words
The method according to claim 9, wherein the plasma etching step uses a mixture of etching gases comprising methyl trifluoride, carbon tetrafluoride and argon.

References Cited (Backward Citations)

US3907616A Cited
US4358889A Cited
US4359817A Cited
US4554728A Cited
US4686000A Cited
US5235189A Cited
US5648291A Cited
US5943581A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-10-31 2004-05-01 2004-10-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-10-31 2008-05-01 2008-10-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-10-31 2012-05-01 2012-10-31 $7700.00 Window Closed / Lapsed

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