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US6020252A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of producing a thin layer of semiconductor material

Assignee: Commissariat à l'Énergie Atomique et Aux Énergies Alternatives
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Filing: 1997-05-14
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Granted: 2000-02-01
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Expires: 2017-05-14
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Abstract

Abstract A thin layer of semiconductor material is produced by implanting ions through a flat face of a semiconductor wafer in order to create a layer of microcavities, the ion dose being within a specific range in order to avoid the formation of blisters on the flat face. The resulting wafer is then subjected to a thermal treatment step in order to achieve coalescence of the microcavities. During or following the thermal treatment, a thin layer is separated from the rest of the wafer by application of mechanical force.

Inventors

  • 👤 Bernard Aspar
  • 👤 Michel Bruel
  • 👤 Thierry Poumeyrol

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 09:47
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/70; G03F7/70483; G03F7/70491; G03F7/70541; H; H10; H10P; H10P52/00; H10P54/00; H10P54/50; H10P54/52; H10P90/00; H10P90/19; H10P90/1904; H10P90/1906; H10P90/1914; H10P90/1916; H10W; H10W10/00; H10W10/10; H10W10/181; H10P72/00; H10P72/70; H10P72/74; H10P72/743; H10P72/7432; Y; Y10; Y10S; Y10S438/00; Y10S438/977; Y10T; Y10T428/00; Y10T428/24; Y10T428/24479; Y10T428/24612

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 193 words
In a method of producing a thin layer of semiconductor material from a wafer of said material, wherein a semiconductor wafer having a flat face is subjected to ion implantation by bombarding said flat face with ions of a rare gas or hydrogen whereby to produce within the volume of said wafer and at a depth approximate to the penetration of the ions, a layer of microcavities separating the wafer into a lower region constituting the mass of the substrate and an upper region constituting the thin film, and the wafer is subjected to a thermal treatment, and the thin film upper region separated from the lower region substrate mass, the improvement wherein the ion implantation step is carried out with an ion dosage level sufficient to create microcavities to embrittle said wafer along a line of implantation, but below the dosage level sufficient to cause the wafer to separate during said thermal treatment, and, during or following said thermal treatment applying a mechanical force sufficient to separate said wafer along the line of implantation into a thin top layer and a lower layer comprising the remainder of the mass of the substrate.
Claim 2
Dependent Claim 193 words
In a method of producing a thin layer of semiconductor material from a wafer of said material, wherein a semiconductor wafer having a flat face is subjected to ion implantation by bombarding said flat face with ions of a rare gas or hydrogen whereby to produce within the volume of said wafer and at a depth approximate to the penetration of the ions, a layer of microcavities separating the wafer into a lower region constituting the mass of the substrate and an upper region constituting the thin film, and the wafer is subjected to a thermal treatment, and the thin film upper region separated from the lower region substrate mass, the improvement wherein the ion implantation step is carried out with an ion dosage level sufficient to create microcavities to embrittle said wafer along a line of implantation, but below the dosage level sufficient to cause the wafer to separate during said thermal treatment, and, during or following said thermal treatment applying a mechanical force sufficient to separate said wafer along the line of implantation into a thin top layer and a lower layer comprising the remainder of the mass of the substrate.
Claim 3
Dependent Claim 43 words
A method according to claim 1, and further comprising, between said thermal treatment step and separation step, an intermediate step of treating said wafer so as to produce, at least in part, at least one electronic component in the top layer portion thereof.
Claim 4
Dependent Claim 31 words
A method according to claim 2, wherein said intermediate step of treating requiring thermal treatment phases, there are carried out at a temperature below the temperature of said thermal treatment step.
Claim 5
Dependent Claim 32 words
A method according to claim 1, and further comprising a step of fixing the flat face side of the wafer to a substrate prior to separating the wafer along the implantation level.
Claim 6
Dependent Claim 15 words
A method according to claim 4, wherein said wafer is affixed to a flexible support.
Claim 7
Dependent Claim 15 words
A method according to claim 5, wherein said flexible support comprises a sheet of Kapton®.
Claim 8
Dependent Claim 16 words
A method according to claim 4, wherein said semiconductor substrate is affixed to a rigid support.
Claim 9
Dependent Claim 16 words
A method according to claim 4, wherein said rigid support comprises a wafer of oxidized silicon.
Claim 10
Dependent Claim 15 words
A method according to claim 1, wherein said wafer of semiconductor material comprises monocrystalline silicon.
Claim 11
Dependent Claim 28 words
A method according to claim 1, and including the step of covering said wafer of semiconductor material on the flat face side with a layer of non-semiconductor material.
Claim 12
Dependent Claim 14 words
A method according to claim 10, wherein said non-semiconductor material comprises a dielectric material.
Claim 13
Dependent Claim 14 words
A method according to claim 1, wherein said mechanical force comprises a tensile force.
Claim 14
Dependent Claim 14 words
A method according to claim 1, wherein said mechanical force comprises a sheer force.
Claim 15
Dependent Claim 14 words
A method according to claim 1, wherein said mechanical force comprises a bending force.
Claim 16
Dependent Claim 41 words
A method according to claim 1, wherein said mechanical force comprises one or more mechanical forces selected from the group consisting of a tensile force, a sheer force, a bending force and a mixture of two or more of said forces.

References Cited (Backward Citations)

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FR2681472A1 Cited
EP0533551A1 Cited
US5374564A Cited
US5413951A Cited
EP0665588A1 Cited
US5559043A Cited
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EP0703609A1 Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-01-31 2003-08-02 2004-02-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-01-31 2007-08-02 2008-02-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-01-31 2011-08-02 2012-02-01 $7700.00 Window Closed / Lapsed

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