US6020252A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Method of producing a thin layer of semiconductor material
Assignee: Commissariat à l'Énergie Atomique et Aux Énergies Alternatives
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Filing: 1997-05-14
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Granted: 2000-02-01
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Expires: 2017-05-14
Abstract
Abstract A thin layer of semiconductor material is produced by implanting ions through a flat face of a semiconductor wafer in order to create a layer of microcavities, the ion dose being within a specific range in order to avoid the formation of blisters on the flat face. The resulting wafer is then subjected to a thermal treatment step in order to achieve coalescence of the microcavities. During or following the thermal treatment, a thin layer is separated from the rest of the wafer by application of mechanical force.
Inventors
- 👤 Bernard Aspar
- 👤 Michel Bruel
- 👤 Thierry Poumeyrol
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-05 09:47
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/70; G03F7/70483; G03F7/70491; G03F7/70541; H; H10; H10P; H10P52/00; H10P54/00; H10P54/50; H10P54/52; H10P90/00; H10P90/19; H10P90/1904; H10P90/1906; H10P90/1914; H10P90/1916; H10W; H10W10/00; H10W10/10; H10W10/181; H10P72/00; H10P72/70; H10P72/74; H10P72/743; H10P72/7432; Y; Y10; Y10S; Y10S438/00; Y10S438/977; Y10T; Y10T428/00; Y10T428/24; Y10T428/24479; Y10T428/24612
Claims Analysis
Total Claims: 16
Claim 1
Independent Claim
193 words
In a method of producing a thin layer of semiconductor material from a wafer of said material, wherein a semiconductor wafer having a flat face is subjected to ion implantation by bombarding said flat face with ions of a rare gas or hydrogen whereby to produce within the volume of said wafer and at a depth approximate to the penetration of the ions, a layer of microcavities separating the wafer into a lower region constituting the mass of the substrate and an upper region constituting the thin film, and the wafer is subjected to a thermal treatment, and the thin film upper region separated from the lower region substrate mass, the improvement wherein the ion implantation step is carried out with an ion dosage level sufficient to create microcavities to embrittle said wafer along a line of implantation, but below the dosage level sufficient to cause the wafer to separate during said thermal treatment, and, during or following said thermal treatment applying a mechanical force sufficient to separate said wafer along the line of implantation into a thin top layer and a lower layer comprising the remainder of the mass of the substrate.
Claim 2
Dependent Claim
193 words
In a method of producing a thin layer of semiconductor material from a wafer of said material, wherein a semiconductor wafer having a flat face is subjected to ion implantation by bombarding said flat face with ions of a rare gas or hydrogen whereby to produce within the volume of said wafer and at a depth approximate to the penetration of the ions, a layer of microcavities separating the wafer into a lower region constituting the mass of the substrate and an upper region constituting the thin film, and the wafer is subjected to a thermal treatment, and the thin film upper region separated from the lower region substrate mass, the improvement wherein the ion implantation step is carried out with an ion dosage level sufficient to create microcavities to embrittle said wafer along a line of implantation, but below the dosage level sufficient to cause the wafer to separate during said thermal treatment, and, during or following said thermal treatment applying a mechanical force sufficient to separate said wafer along the line of implantation into a thin top layer and a lower layer comprising the remainder of the mass of the substrate.
Claim 3
Dependent Claim
43 words
A method according to claim 1, and further comprising, between said thermal treatment step and separation step, an intermediate step of treating said wafer so as to produce, at least in part, at least one electronic component in the top layer portion thereof.
Claim 4
Dependent Claim
31 words
A method according to claim 2, wherein said intermediate step of treating requiring thermal treatment phases, there are carried out at a temperature below the temperature of said thermal treatment step.
Claim 5
Dependent Claim
32 words
A method according to claim 1, and further comprising a step of fixing the flat face side of the wafer to a substrate prior to separating the wafer along the implantation level.
Claim 6
Dependent Claim
15 words
A method according to claim 4, wherein said wafer is affixed to a flexible support.
Claim 7
Dependent Claim
15 words
A method according to claim 5, wherein said flexible support comprises a sheet of Kapton®.
Claim 8
Dependent Claim
16 words
A method according to claim 4, wherein said semiconductor substrate is affixed to a rigid support.
Claim 9
Dependent Claim
16 words
A method according to claim 4, wherein said rigid support comprises a wafer of oxidized silicon.
Claim 10
Dependent Claim
15 words
A method according to claim 1, wherein said wafer of semiconductor material comprises monocrystalline silicon.
Claim 11
Dependent Claim
28 words
A method according to claim 1, and including the step of covering said wafer of semiconductor material on the flat face side with a layer of non-semiconductor material.
Claim 12
Dependent Claim
14 words
A method according to claim 10, wherein said non-semiconductor material comprises a dielectric material.
Claim 13
Dependent Claim
14 words
A method according to claim 1, wherein said mechanical force comprises a tensile force.
Claim 14
Dependent Claim
14 words
A method according to claim 1, wherein said mechanical force comprises a sheer force.
Claim 15
Dependent Claim
14 words
A method according to claim 1, wherein said mechanical force comprises a bending force.
Claim 16
Dependent Claim
41 words
A method according to claim 1, wherein said mechanical force comprises one or more mechanical forces selected from the group consisting of a tensile force, a sheer force, a bending force and a mixture of two or more of said forces.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2003-01-31 | 2003-08-02 | 2004-02-01 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2007-01-31 | 2007-08-02 | 2008-02-01 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2011-01-31 | 2011-08-02 | 2012-02-01 | $7700.00 | Window Closed / Lapsed |