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US5942798A Expired / Lapsed US ⏱️ 0.0 years remaining

Apparatus and method for automating the underfill of flip-chip devices

Assignee: STMicroelectronics lnc USA
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Filing: 1997-11-24
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Granted: 1999-08-24
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Expires: 2017-11-24
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Abstract

Abstract An apparatus and method for underfilling a silicon chip (16) to a substrate (12) by depositing an underfill dam (18) on the surface (20) of the substrate (12) prior to addition of the underfill material (14), is disclosed. A bead of underfill material (14) is provided on the substrate (12) about the periphery of the silicon chip (16), within the underfill dam (18). The underfill material (14) fills the gap (22) between the electrical contacts, the substrate (12) and the silicon chip (16) by capillary action and differential pressure created by a vacuum system (40).

Inventors

  • 👤 Anthony M. Chiu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 18:37
CPC Classifications
H; H10; H10W; H10W74/00; H10W74/01; H10W74/012; H10W72/00; H10W72/01; H10W72/011; H10W72/0113; H10W74/10; H10W74/15; H10W72/013; H10W72/01308; H10W72/851; H10W72/853; H10W72/856; H10W90/00; H10W90/701; H10W90/721; H10W90/724; H10W90/731; H10W90/734

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 88 words
An integrated circuit package comprising: a substrate having a surface; a silicon chip electrically connected to the substrate, the space between the substrate surface and the silicon chip forming a gap; and an underfill dam disposed on the surface of the substrate spaced apart from the silicon chip, wherein the underfill dam is of sufficient height to prevent an amount of underfill sufficient to at least fill the gap from overflowing the underfill dam when deposited on the substrate surface between the underfill dam and the silicon chip.
Claim 2
Dependent Claim 88 words
An integrated circuit package comprising: a substrate having a surface; a silicon chip electrically connected to the substrate, the space between the substrate surface and the silicon chip forming a gap; and an underfill dam disposed on the surface of the substrate spaced apart from the silicon chip, wherein the underfill dam is of sufficient height to prevent an amount of underfill sufficient to at least fill the gap from overflowing the underfill dam when deposited on the substrate surface between the underfill dam and the silicon chip.
Claim 3
Dependent Claim 30 words
The integrated circuit package of claim 1 further comprising: an underfill material disposed in the gap formed in the space between the silicon chip and the surface of the substrate.
Claim 4
Dependent Claim 17 words
The integrated circuit package of claim 1 wherein the underfill dam is further defined as being epoxy.
Claim 5
Dependent Claim 17 words
The integrated circuit package of claim 1 wherein the underfill dam is further defined as being plastic.
Claim 6
Dependent Claim 24 words
The integrated circuit package of claim 1 wherein the underfill dam is disposed on substrate prior to attaching the silicon chip to the substrate.
Claim 7
Dependent Claim 15 words
The integrated circuit package of claim 2 wherein the underfill material is an epoxy resin.
Claim 8
Dependent Claim 104 words
An integrated circuit package comprising: a substrate having a surface and connection pads; a silicon chip electrically connected to the connection pads on the substrate, the space between the substrate surface and the silicon chip forming a gap; an underfill dam disposed on the surface of the substrate surrounding the silicon chip and forming an open reservoir for a liquid underfill polymer, wherein the underfill dam is of sufficient height to prevent an amount of liquid underfill polymer sufficient to at least fill the gap from overflowing the underfill dam when deposited on the substrate surface between the underfill dam and the silicon chip.
Claim 9
Dependent Claim 104 words
An integrated circuit package comprising: a substrate having a surface and connection pads; a silicon chip electrically connected to the connection pads on the substrate, the space between the substrate surface and the silicon chip forming a gap; an underfill dam disposed on the surface of the substrate surrounding the silicon chip and forming an open reservoir for a liquid underfill polymer, wherein the underfill dam is of sufficient height to prevent an amount of liquid underfill polymer sufficient to at least fill the gap from overflowing the underfill dam when deposited on the substrate surface between the underfill dam and the silicon chip.
Claim 10
Dependent Claim 19 words
The integrated circuit package of claim 7 wherein the underfill dam is further defined as being a thermo-setting epoxy.
Claim 11
Dependent Claim 19 words
The integrated circuit package of claim 7 wherein the underfill dam is further defined as being a thermal plastic.
Claim 12
Dependent Claim 25 words
The integrated circuit package of claim 7 wherein the underfill dam is disposed on the substrate prior to attaching the silicon chip to the substrate.
Claim 13
Dependent Claim 15 words
The integrated circuit package of claim 7 wherein the underfill material is an epoxy resin.
Claim 14
Dependent Claim 43 words
An integrating circuit package comprising: a stubstrate having a surface; a silicon chip electrically connected to the substrate, the space between the substrate surface and the silicon chip forming a gap; and an epoxy underfill dam disposed on the surface of the substrate.
Claim 15
Dependent Claim 43 words
An integrating circuit package comprising: a stubstrate having a surface; a silicon chip electrically connected to the substrate, the space between the substrate surface and the silicon chip forming a gap; and an epoxy underfill dam disposed on the surface of the substrate.
Claim 16
Dependent Claim 65 words
An integrating circuit package comprising: a substrate having a surface and connection pads; a silicon chip electrically connected to the connection pads on the substrate, the space between the substrate surface and the silicon chip forming a gap; and a thermo-setting epoxy underfill dam disposed on the surface of the substrate surrounding the silicon chip and forming an open reservoir for a liquid underfill polymer.
Claim 17
Dependent Claim 65 words
An integrating circuit package comprising: a substrate having a surface and connection pads; a silicon chip electrically connected to the connection pads on the substrate, the space between the substrate surface and the silicon chip forming a gap; and a thermo-setting epoxy underfill dam disposed on the surface of the substrate surrounding the silicon chip and forming an open reservoir for a liquid underfill polymer.

References Cited (Backward Citations)

US4161740A Cited
US4218701A Cited
US4627151A Cited
US4888307A Cited
US5041395A Cited
US5073816A Cited
US5203076A Cited
US5450283A Cited
US5737191A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-08-23 2003-02-22 2003-08-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-08-23 2007-02-22 2007-08-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-08-23 2011-02-22 2011-08-24 $7700.00 Window Closed / Lapsed

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