Patent US5909633A successfully refreshed from Google Patents.
US5909633A
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Method of manufacturing an electronic component
Assignee: Panasonic Holdings Corp
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Filing: 1997-11-26
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Granted: 1999-06-01
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Expires: 2017-11-26
Abstract
Abstract Nickel films 22, 25 are formed on copper pads 21, 24 on a substrate 11, and gold layers 23, 26 are further formed on the nickel films 22, 25. To suppress formation of compound of gold and tin which spoils reliability of soldering, formation of gold layers 23, 26 on the nickel films 22, 25 is effected by very thin substitutional plating method. As a result, a solder bump 17 is formed favorably. Besides, an nickel oxide film 32 formed on the surface of the gold layer 23 is removed by plasma etching. As a result, bonding of wire 15 is also excellent.
Inventors
- 👤 Hiroshi Haji
- 👤 Shoji Sakemi
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-01 19:51
CPC Classifications
H; H10; H10W; H10W70/00; H10W70/60; H05; H05K; H05K3/00; H05K3/22; H05K3/24; H05K3/244; H05K3/30; H05K3/32; H05K3/34; H05K3/3489; H10W70/01; H10W70/05; H10W70/097; H10W90/00; H10W90/701; H10W70/62; H10W70/65; H10W70/654; H10W70/655; H10W72/00; H10W72/01; H10W72/015; H10W72/01571; H10W72/071; H10W72/073; H10W72/075; H10W72/07511; H10W72/50; H10W72/531; H10W72/533; H10W72/534; H10W72/536; H10W72/5363; H10W72/551; H10W72/552; H10W72/5522; H10W72/851; H10W72/853; H10W72/865; H10W72/874; H10W72/884; H10W72/90; H10W72/951; H10W72/952; H10W74/00; H10W74/10; H10W74/111; H10W74/114; H10W74/117; H10W90/731; H10W90/734; H10W90/751; H10W90/754; H10W99/00
Claims Analysis
Total Claims: 18
Claim 1
Independent Claim
129 words
A method of manufacturing an electronic component comprising the steps of: forming plural copper pads as electrodes on a first surface and a second surface of a substrate; forming a barrier metal layer comprising a nickel layer, on a surface of each of the plural copper pads; forming a gold layer by plating on a surface of the barrier metal layer; removing a nickel compound formed on a surface of the gold layer from electrodes disposed on said first surface of said substrate by plasma etching; connecting a semiconductor element and the gold layer electrically; forming a resin for sealing the semiconductor element on said first surface of the substrate; and forming a solder portion on the gold layer of electrodes disposed in said second surface of said substrate.
Claim 2
Independent Claim
129 words
A method of manufacturing an electronic component comprising the steps of: forming plural copper pads as electrodes on a first surface and a second surface of a substrate; forming a barrier metal layer comprising a nickel layer, on a surface of each of the plural copper pads; forming a gold layer by plating on a surface of the barrier metal layer; removing a nickel compound formed on a surface of the gold layer from electrodes disposed on said first surface of said substrate by plasma etching; connecting a semiconductor element and the gold layer electrically; forming a resin for sealing the semiconductor element on said first surface of the substrate; and forming a solder portion on the gold layer of electrodes disposed in said second surface of said substrate.
Claim 3
Dependent Claim
18 words
A method of manufacturing an electronic component of claim 1, wherein the solder portion is a solder bump.
Claim 4
Dependent Claim
21 words
A method of manufacturing an electronic component of claim 1, wherein the solder portion is electrically connected with an electronic part.
Claim 5
Dependent Claim
26 words
A method of manufacturing an electronic component of claim 1, wherein a thickness of the gold layer formed by plating is 0.03 micron to 0.05 micron.
Claim 6
Independent Claim
103 words
A method of manufacturing an electronic component comprising the steps of: forming a copper pad as an electrode at each of plural positions on a surface of a substrate; forming a barrier metal layer comprising a nickel layer, on a surface of the copper pad; forming a gold layer of enough thickness for metal bonding performance on a surface of the barrier metal layer by plating; connecting a semiconductor element and the gold layer electrically; sealing the semiconductor element with resin; thinning the gold layer not sealed with the resin by plasma etching; and forming a solder portion on the thinned gold layer.
Claim 7
Independent Claim
103 words
A method of manufacturing an electronic component comprising the steps of: forming a copper pad as an electrode at each of plural positions on a surface of a substrate; forming a barrier metal layer comprising a nickel layer, on a surface of the copper pad; forming a gold layer of enough thickness for metal bonding performance on a surface of the barrier metal layer by plating; connecting a semiconductor element and the gold layer electrically; sealing the semiconductor element with resin; thinning the gold layer not sealed with the resin by plasma etching; and forming a solder portion on the thinned gold layer.
Claim 8
Dependent Claim
18 words
A method of manufacturing an electronic component of claim 5, wherein the solder portion is a solder bump.
Claim 9
Dependent Claim
21 words
A method of manufacturing an electronic component of claim 5, wherein the solder portion is electrically connected with an electronic part.
Claim 10
Dependent Claim
26 words
A method of manufacturing an electronic component of claim 5, wherein a thickness of the gold layer formed by plating is 0.2 micron to 1.0 micron.
Claim 11
Dependent Claim
26 words
A method of manufacturing an electronic component of claim 5, wherein the step of connecting the semiconductor layer and the gold layer electrically is wire bonding.
Claim 12
Dependent Claim
27 words
A method of manufacturing an electronic component of claim 5, wherein the step of connecting the semiconductor layer and the gold layer electrically is flip chip bonding.
Claim 13
Dependent Claim
26 words
A method of manufacturing an electronic component of claim 5, wherein the step of connecting the semiconductor layer and the gold layer electrically is ribbon bonding.
Claim 14
Dependent Claim
28 words
A method of manufacturing an electronic component of claim 5, wherein a thickness of the gold layer is reduced to 0.01 micron to 0.2 micron by plasma etching.
Claim 15
Independent Claim
132 words
A method of manufacturing an electronic component comprising the steps of: forming plural copper pads as electrodes on a surface of a substrate; forming a barrier metal layer comprising a nickel layer, on a surface of each of the plural copper pads; forming a gold layer on a surface of the barrier metal layer by plating, the gold layer having a thickness of 0.03 to 0.05 microns; removing a nickel compound formed on a surface of the gold layer by plasma etching; connecting a semiconductor element and the gold layer of at least one of the plural copper pads electrically; forming a resin for sealing the semiconductor element on the surface of the substrate; and forming a solder portion on the gold layer of at least one of the plural copper pads.
Claim 16
Independent Claim
132 words
A method of manufacturing an electronic component comprising the steps of: forming plural copper pads as electrodes on a surface of a substrate; forming a barrier metal layer comprising a nickel layer, on a surface of each of the plural copper pads; forming a gold layer on a surface of the barrier metal layer by plating, the gold layer having a thickness of 0.03 to 0.05 microns; removing a nickel compound formed on a surface of the gold layer by plasma etching; connecting a semiconductor element and the gold layer of at least one of the plural copper pads electrically; forming a resin for sealing the semiconductor element on the surface of the substrate; and forming a solder portion on the gold layer of at least one of the plural copper pads.
Claim 17
Independent Claim
127 words
A method of manufacturing an electronic component comprising the steps of: forming a copper pad as an electrode at each of plural positions on a surface of a substrate; forming a barrier metal layer comprising a nickel layer, on a surface of the copper pad; forming a gold layer on a surface of the barrier metal layer by plating, the gold layer having a thickness of 0.2 to 1.0 micron; connecting a semiconductor element and the gold layer of at least one of the plural positions electrically; sealing the semiconductor element with a resin; thinning the gold layer of at least one of the plural positions to a thickness of 0.01 to 0.2 microns by plasma etching; and forming a solder portion on the thinned gold layer.
Claim 18
Independent Claim
127 words
A method of manufacturing an electronic component comprising the steps of: forming a copper pad as an electrode at each of plural positions on a surface of a substrate; forming a barrier metal layer comprising a nickel layer, on a surface of the copper pad; forming a gold layer on a surface of the barrier metal layer by plating, the gold layer having a thickness of 0.2 to 1.0 micron; connecting a semiconductor element and the gold layer of at least one of the plural positions electrically; sealing the semiconductor element with a resin; thinning the gold layer of at least one of the plural positions to a thickness of 0.01 to 0.2 microns by plasma etching; and forming a solder portion on the thinned gold layer.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2002-05-31 | 2002-11-30 | 2003-06-01 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2006-05-31 | 2006-11-30 | 2007-06-01 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2010-05-31 | 2010-11-30 | 2011-06-01 | $7700.00 | Window Closed / Lapsed |