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US5902533A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of compression - injection molding

Assignee: Individual
•
Filing: 1996-10-10
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Granted: 1999-05-11
•
Expires: 2016-10-10
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Abstract

Abstract The present method includes an apparatus and method for forming articles having compression molding means and injection molding means. Simultaneous activation of the injection molding means and compression molding means produces an integral article having a compression molded portion and an injection molded portion.

Inventors

  • 👤 Michael Munger
  • 👤 Martin Schuurman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 18:36
CPC Classifications
B; B29; B29C; B29C43/00; B29C43/02; B29C43/14; B29C43/146; B29C45/00; B29C45/14; B29C45/1418; B29C45/14778; B29C45/14811; B29C43/021; B29C2043/026; B29C43/32; B29C43/34; B29C2043/3444; B29C43/36; B29C2043/3665; B29C43/42; B29C2043/425; B29C2045/1486; B29C2045/14868; B29C2045/14877; B29C51/00; B29C51/08; B29C51/082; B29C51/26; B29C51/261; B29C51/262; B29L; B29L2031/00; B29L2031/30; B29L2031/3005; B29L2031/3041

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 191 words
A method of molding plastic material for forming an article from moldable plastic materials comprising the steps of: providing a compression molding apparatus including a cover mold with an inner and outer surface, the inner surface being shaped to mold the outer surface of an article separated by a gap from an ejector mold having an inner and outer surface, the outer surface of said ejector mold being shaped to mold the inner surface of said article; providing an injection molding apparatus, said injection molding apparatus including an injection mold, said injection mold being separate from said compression molding apparatus, said injection mold being in fluid communication with said compression molding apparatus, said injection molding apparatus being positioned so that said injection molding apparatus communicates with said ejector mold; heating a compression moldable plastic material in contact with said compression molding apparatus; heating an injection moldable plastic material in contact with said injection molding apparatus to substantially the same temperature as the compression moldable plastic material; and activating said compression and injection molding apparatus to produce a substantially integral molded article having a compression molded portion and an injection molded portion.
Claim 2
Independent Claim 191 words
A method of molding plastic material for forming an article from moldable plastic materials comprising the steps of: providing a compression molding apparatus including a cover mold with an inner and outer surface, the inner surface being shaped to mold the outer surface of an article separated by a gap from an ejector mold having an inner and outer surface, the outer surface of said ejector mold being shaped to mold the inner surface of said article; providing an injection molding apparatus, said injection molding apparatus including an injection mold, said injection mold being separate from said compression molding apparatus, said injection mold being in fluid communication with said compression molding apparatus, said injection molding apparatus being positioned so that said injection molding apparatus communicates with said ejector mold; heating a compression moldable plastic material in contact with said compression molding apparatus; heating an injection moldable plastic material in contact with said injection molding apparatus to substantially the same temperature as the compression moldable plastic material; and activating said compression and injection molding apparatus to produce a substantially integral molded article having a compression molded portion and an injection molded portion.
Claim 3
Dependent Claim 40 words
A method of compression-injection molding according to claim 1 wherein said injection molding apparatus comprises said injection mold; a holding device for the injection moldable plastic material; and an injection nozzle extending from said holding device to said injection mold.
Claim 4
Dependent Claim 21 words
A method of compression-injection molding according to claim 2 wherein said holding device for the injection moldable plastic material is heated.
Claim 5
Dependent Claim 15 words
A method of compression-injection molding according to claim 3 wherein said injection nozzle is heated.
Claim 6
Dependent Claim 25 words
A method of compression-injection molding according to claim 4 further comprising the step of depositing said compression moldable plastic material into said compression molding apparatus.
Claim 7
Dependent Claim 28 words
A method of compression-injection molding according to claim 5 further comprising the steps of providing a frame for holding compression moldable cover stock within said compression molding apparatus.
Claim 8
Independent Claim 193 words
A method of forming a substantially integral molded article from moldable plastic materials, said article having a compression molded portion and an injection molded portion, the method comprising: providing a compression molding apparatus including a cover mold with an inner and outer surface, the inner surface being shaped to mold the outer surface of an article separated by a gap from an ejector mold having an inner and outer surface, the outer surface of said ejector mold being shaped to mold the inner surface of said article; providing an injection molding apparatus, said injection molding apparatus including an injection mold, said injection mold being separate from said compression molding apparatus, said injection mold being in fluid communication with said compression molding apparatus, said injection molding apparatus being positioned so that said injection molding apparatus communicates with said ejector mold; heating a compression moldable plastic material in contact with said compression molding apparatus to a compression-molding temperature; heating an injection moldable plastic material in contact with said injection molding apparatus to an injection-molding temperature; and activating said compression and injection molding apparatus substantially in a simultaneous manner to produce the substantially integral molded article.
Claim 9
Independent Claim 193 words
A method of forming a substantially integral molded article from moldable plastic materials, said article having a compression molded portion and an injection molded portion, the method comprising: providing a compression molding apparatus including a cover mold with an inner and outer surface, the inner surface being shaped to mold the outer surface of an article separated by a gap from an ejector mold having an inner and outer surface, the outer surface of said ejector mold being shaped to mold the inner surface of said article; providing an injection molding apparatus, said injection molding apparatus including an injection mold, said injection mold being separate from said compression molding apparatus, said injection mold being in fluid communication with said compression molding apparatus, said injection molding apparatus being positioned so that said injection molding apparatus communicates with said ejector mold; heating a compression moldable plastic material in contact with said compression molding apparatus to a compression-molding temperature; heating an injection moldable plastic material in contact with said injection molding apparatus to an injection-molding temperature; and activating said compression and injection molding apparatus substantially in a simultaneous manner to produce the substantially integral molded article.
Claim 10
Dependent Claim 40 words
A method of compression-injection molding according to claim 7 wherein said injection molding apparatus comprises said injection mold; a holding device for the injection moldable plastic material; and an injection nozzle extending from said holding device to said injection mold.
Claim 11
Dependent Claim 15 words
A method of compression-injection molding according to claim 8 wherein said injection nozzle is heated.
Claim 12
Dependent Claim 23 words
A method of compression-injection molding according to claim 7 wherein said compression-molding temperature is substantially the same temperature as the said injection-molding temperature.
Claim 13
Independent Claim 200 words
A method of forming a substantially integral molded article from moldable plastic material, said article having a compression molded portion and an injection molded portion, the method comprising: providing a compression molding apparatus including a cover mold with an inner and outer surface, the inner surface being shaped to mold the outer surface of an article separated by a gap from an ejector mold having an inner and outer surface, the outer surface of said ejector mold being shaped to mold the inner surface of said article; providing an injection molding apparatus, said injection molding apparatus including an injection mold, said injection mold being separate from said compression molding apparatus, said injection mold being in fluid communication with said compression molding apparatus, said injection molding apparatus being positioned so that said injection molding apparatus communicates with said ejector mold; activating said compression molding apparatus by heating a portion of said compression molded material to a compression-molding temperature; activating said injection molding apparatus by heating said injection molded material to an injection molding temperature to form an injection molded portion, said injection molded portion being a contoured article that shares a common surface and is integral with the compression molded portion.
Claim 14
Independent Claim 200 words
A method of forming a substantially integral molded article from moldable plastic material, said article having a compression molded portion and an injection molded portion, the method comprising: providing a compression molding apparatus including a cover mold with an inner and outer surface, the inner surface being shaped to mold the outer surface of an article separated by a gap from an ejector mold having an inner and outer surface, the outer surface of said ejector mold being shaped to mold the inner surface of said article; providing an injection molding apparatus, said injection molding apparatus including an injection mold, said injection mold being separate from said compression molding apparatus, said injection mold being in fluid communication with said compression molding apparatus, said injection molding apparatus being positioned so that said injection molding apparatus communicates with said ejector mold; activating said compression molding apparatus by heating a portion of said compression molded material to a compression-molding temperature; activating said injection molding apparatus by heating said injection molded material to an injection molding temperature to form an injection molded portion, said injection molded portion being a contoured article that shares a common surface and is integral with the compression molded portion.
Claim 15
Dependent Claim 40 words
A method of compression-injection molding according to claim 11 wherein said injection molding apparatus comprises said injection mold; a holding device for the injection moldable plastic material; and an injection nozzle extending from said holding device to said injection mold.
Claim 16
Dependent Claim 23 words
A method of compression-injection molding according to claim 11 wherein said compression-molding temperature is substantially the same temperature as the said injection-molding temperature.
Claim 17
Dependent Claim 37 words
A method of compression-injection molding according to claim 11 wherein the activation of said compression-molding apparatus occurs substantially in a simultaneous manner with the activation of said injection molding apparatus to produce the substantially integral molded article.

References Cited (Backward Citations)

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US4766025A Cited
US5091131A Cited
US5209880A Cited
US5354397A Cited
US5352397A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-05-10 2002-11-09 2003-05-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-05-10 2006-11-09 2007-05-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-05-10 2010-11-09 2011-05-11 $7700.00 Window Closed / Lapsed

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