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US5869359A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for forming silicon on insulator devices having elevated source and drain regions

Assignee: Individual
•
Filing: 1997-08-20
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Granted: 1999-02-09
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Expires: 2017-08-20
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Abstract

Abstract A dielectric layer is formed over an SOI layer and then masked and etched to define a trench. The sidewalls of the trench are thermally oxidized to form a layer of oxide thereon. A polysilicon gate is then formed within the trench. The layer of oxide laterally bounds the gate and thus serves a sidewall spacer for the gate. Dopants are implanted into portions of the SOI layer lying on opposite sides of the trench to form elevated source and drain regions. A layer of silicide such as, for instance, titanium silicide, may then be formed within surface portions of the elevated source and drain. The elevation of the source and drain allows silicon to be sufficiently sourced during formation of the silicide, thereby minimizing agglomeration within the silicide layer. The channel length of a semiconductor device fabricated using present embodiments is controlled by the thickness of the sidewall spacer.

Inventors

  • 👤 Venkatraman Prabhakar

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 16:48
CPC Classifications
H; H10; H10D; H10D30/00; H10D30/01; H10D30/021; H10D30/031; H10D30/0321; H10D30/0323; H10D30/0212; H10D30/60; H10D30/67; H10D30/6729; H10D30/6737; H10D30/6739; H10D30/674; H10D30/6741; H10D30/6743; H10D64/00; H10D64/20; H10D64/23; H10D64/251; H10D64/258; H10D64/259

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 164 words
A method for forming on a semiconductor substrate a semiconductor device having elevated source and drain regions, said method comprising the steps of: (a) forming a dielectric layer overlying said substrate; (b) removing a portion of said dielectric layer and a portion of said substrate substantially underlying said portion of said dielectric layer to define a trench having a side surface and a bottom surface, wherein portions of said substrate underlying said trench are thinner than portions of said substrate not underlying said trench; (c) thermally oxidizing said side surface of said trench to form a sidewall spacer, said sidewall spacer having a thickness; (d) depositing a layer of polysilicon over said semiconductor device; and (e) etching said polysilicon layer to form a gate of said semiconductor device, said gate lying substantially within said trench, wherein a channel region underlying said trench and extending between said elevated source and drain regions has a length which is determined by the thickness of said sidewall spacer.
Claim 2
Independent Claim 164 words
A method for forming on a semiconductor substrate a semiconductor device having elevated source and drain regions, said method comprising the steps of: (a) forming a dielectric layer overlying said substrate; (b) removing a portion of said dielectric layer and a portion of said substrate substantially underlying said portion of said dielectric layer to define a trench having a side surface and a bottom surface, wherein portions of said substrate underlying said trench are thinner than portions of said substrate not underlying said trench; (c) thermally oxidizing said side surface of said trench to form a sidewall spacer, said sidewall spacer having a thickness; (d) depositing a layer of polysilicon over said semiconductor device; and (e) etching said polysilicon layer to form a gate of said semiconductor device, said gate lying substantially within said trench, wherein a channel region underlying said trench and extending between said elevated source and drain regions has a length which is determined by the thickness of said sidewall spacer.
Claim 3
Dependent Claim 46 words
The method of claim 1, further comprising the step of: before step (a), forming an amorphous silicon layer overlying said substrate, wherein step (b) further comprises etching a portion of said amorphous silicon layer substantially underlying said portion of said dielectric layer to define said trench.
Claim 4
Dependent Claim 18 words
The method of claim 2, wherein a bottom surface of said trench lies within said amorphous silicon layer.
Claim 5
Dependent Claim 16 words
The method of claim 2, wherein a bottom surface of said trench lies within said substrate.
Claim 6
Dependent Claim 11 words
The method claim 2, wherein said substrate comprises a silicon-on-insulator layer.
Claim 7
Dependent Claim 11 words
The method of claim 2, wherein said amorphous layer comprises polysilicon.
Claim 8
Dependent Claim 13 words
The method of claim 2, wherein said amorphous layer comprises a silicon-germanium alloy.
Claim 9
Dependent Claim 88 words
The method of claim 1, further comprising the step of: (b1) removing a portion of said dielectric layer; (b2) forming an etch-stop layer within a portion of said substrate underlying said portion of said dielectric layer; and (b3) removing said portion of said substrate containing said etch-stop layer to define a trench having a side surface and a bottom surface, said etch-stop layer determining a depth of said trench, wherein portions of said substrate underlying said trench are thinner than portions of said substrate not underlying said trench.
Claim 10
Dependent Claim 14 words
The method of claim 8, wherein said etch-stop layer is formed by implanting ions.
Claim 11
Dependent Claim 12 words
The method of claim 9, wherein said ions comprise p type dopants.
Claim 12
Dependent Claim 12 words
The method of claim 9, wherein said ions comprise n type dopants.
Claim 13
Dependent Claim 12 words
The method of claim 9, wherein said ions comprise heavy-ion amorphising implants.
Claim 14
Dependent Claim 21 words
The method of claim 9, wherein said ions are selected from the group consisting of helium, hydrogen, argon, nitrogen, and oxygen.
Claim 15
Dependent Claim 29 words
The method of claim 1, further comprising the step of: before step (d), implanting dopants into a portion of said substrate underlying said trench to form a channel region.
Claim 16
Dependent Claim 28 words
The method of claim 1, further comprising the step of: (f) implanting dopants into said device to form said elevated source and drain regions of said semiconductor device.
Claim 17
Dependent Claim 134 words
The method of claim 15, further comprising the steps of: (g) introducing a nitriding agent into said elevated source and drain regions to form a nitrided silicon layer substantially within said elevated source and drain regions; (h) depositing a layer of a metal over said semiconductor device; (i) annealing said semiconductor device to induce reactions between said metal and silicon from within said nitrided silicon layer and silicon from within said elevated source and drain regions, thereby forming a layer of silicide lying substantially within said elevated source and drain regions and forming a layer of metal nitride; and (j) removing said layer of metal nitride and un-reacted portions of said layer of metal, while leaving intact said silicide layer, wherein said silicide layer reduces a resistivity of said elevated source and drain regions.
Claim 18
Dependent Claim 23 words
The method of claim 1, further comprising the step of: (c1) etching said bottom surface of said trench to remove any oxide thereon.
Claim 19
Dependent Claim 25 words
The method of claim 17, further comprising the step of: (c2) growing a thin layer of gate oxide on said bottom surface of said trench.

References Cited (Backward Citations)

US5352631A Cited
US5387540A Cited
US5461243A Cited
US5434093A Cited
US5545579A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-02-08 2002-08-10 2003-02-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-02-08 2006-08-10 2007-02-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-02-08 2010-08-10 2011-02-09 $7700.00 Window Closed / Lapsed

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