Claims Analysis
Total Claims: 42
Claim 1
Independent Claim
157 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass being capped with an etch stop cap, the field isolation mass having a sidewall covered by the masking layer; patterning the substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass and to expose the isolation mass sidewall; forming an etch stop cover over the exposed isolation mass sidewall; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap and cover.
Claim 2
Dependent Claim
157 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass being capped with an etch stop cap, the field isolation mass having a sidewall covered by the masking layer; patterning the substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass and to expose the isolation mass sidewall; forming an etch stop cover over the exposed isolation mass sidewall; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap and cover.
Claim 3
Dependent Claim
13 words
The method of claim 1, wherein the electrically conductive masking layer comprises polysilicon.
Claim 4
Dependent Claim
24 words
The method of claim 1, wherein the electrically conductive masking layer comprises a composite of polysilicon and an etch stop material atop the polysilicon.
Claim 5
Dependent Claim
62 words
The method of claim 1, wherein the step of forming an etch stop cover over the exposed isolation mass sidewall comprises the steps of: depositing an etch stop material over the substrate and the exposed isolation mass sidewall; and conducting an anisotropic etch of the etch stop material to a degree sufficient to leave a sidewall spacer over the isolation mass sidewall.
Claim 6
Dependent Claim
81 words
The method of claim 1, wherein the patterning step exposes a device component sidewall which faces the isolation mass sidewall, and the step of forming an etch stop cover over the exposed isolation mass sidewall comprises the steps of: depositing an etch stop material over the substrate and the exposed isolation mass sidewall; and conducting an anisotropic etch of the etch stop material to a degree sufficient to leave sidewall spacers over the isolation mass sidewall and the device component sidewall.
Claim 7
Dependent Claim
27 words
The method of claim 1 further comprising after the patterning step, providing conductivity-enhancing impurity into the substrate generally between the isolation mass and the device component portion.
Claim 8
Dependent Claim
13 words
The method of claim 1, wherein the device component is a conductive line.
Claim 9
Dependent Claim
18 words
The method of claim 1, wherein the etch stop cap and etch stop cover are the same material.
Claim 10
Dependent Claim
20 words
The method of claim 1, wherein the etch stop cap and etch stop cover are Si 3 N 4 .
Claim 11
Dependent Claim
144 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and a substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass being capped with an etch stop cap, the field isolation mass having a sidewall covered by the masking layer; removing the substrate masking layer away from the isolation mass to expose at least a portion of the isolation mass sidewall; forming an etch stop cover over the exposed isolation mass sidewall; forming an insulating layer over the isolation mass and substrate area adjacent the isolation mass; and etching a contact opening through the insulating layer to adjacent the isolation mass selectively relative to the isolation mass etch stop cap and cover.
Claim 12
Dependent Claim
144 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and a substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass being capped with an etch stop cap, the field isolation mass having a sidewall covered by the masking layer; removing the substrate masking layer away from the isolation mass to expose at least a portion of the isolation mass sidewall; forming an etch stop cover over the exposed isolation mass sidewall; forming an insulating layer over the isolation mass and substrate area adjacent the isolation mass; and etching a contact opening through the insulating layer to adjacent the isolation mass selectively relative to the isolation mass etch stop cap and cover.
Claim 13
Dependent Claim
62 words
The method of claim 10, wherein the step of forming an etch stop cover over the exposed isolation mass sidewall comprises the steps of: depositing an etch stop material over the substrate and the exposed isolation mass sidewall; and conducting an anisotropic etch of the etch stop material to a degree sufficient to leave a sidewall spacer over the isolation mass sidewall.
Claim 14
Dependent Claim
186 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the substrate masking layer, the field isolation mass and masking layer defining a generally planar outer surface; after said forming, removing an amount of the field isolation mass sufficient to define a field isolation mass surface spaced inwardly from the masking layer planar outer surface; forming an etch stop cap atop the field isolation mass surface; after said forming of said etch stop cap, patterning the substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap.
Claim 15
Dependent Claim
186 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the substrate masking layer, the field isolation mass and masking layer defining a generally planar outer surface; after said forming, removing an amount of the field isolation mass sufficient to define a field isolation mass surface spaced inwardly from the masking layer planar outer surface; forming an etch stop cap atop the field isolation mass surface; after said forming of said etch stop cap, patterning the substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap.
Claim 16
Dependent Claim
40 words
The method of claim 12, wherein the patterning of the substrate masking layer exposes the isolation mass sidewall, and further comprising prior to the etching of the contact opening, forming an etch stop cover over the exposed isolation mass sidewall.
Claim 17
Dependent Claim
27 words
The method of claim 12, wherein the electrically conductive masking layer comprises a composite of a conductive layer and an etch stop material atop the conductive layer.
Claim 18
Dependent Claim
194 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and a substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the substrate masking layer, the field isolation mass and substrate masking layer defining a generally planar first surface; removing an amount of field isolation mass to define a second surface below the first surface; forming a layer of etch stop material over the first and second surfaces; planarizing the etch stop material to at least the first surface to define an etch stop cap on the field isolation mass; patterning the substrate masking layer away from the isolation mass to expose the isolation mass sidewall; forming an etch stop cover over the exposed isolation mass sidewall; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap and cover.
Claim 19
Dependent Claim
194 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and a substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the substrate masking layer, the field isolation mass and substrate masking layer defining a generally planar first surface; removing an amount of field isolation mass to define a second surface below the first surface; forming a layer of etch stop material over the first and second surfaces; planarizing the etch stop material to at least the first surface to define an etch stop cap on the field isolation mass; patterning the substrate masking layer away from the isolation mass to expose the isolation mass sidewall; forming an etch stop cover over the exposed isolation mass sidewall; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap and cover.
Claim 20
Dependent Claim
49 words
The method of claim 15, wherein the masking layer comprises an etch stop top layer defining a portion of the planar first surface, and the planarizing step includes planarizing the etch stop material formed over the first and second surfaces inwardly to at least the etch stop top layer.
Claim 21
Dependent Claim
80 words
The method of claim 15, wherein the masking layer comprises an etch stop top layer defining a portion of the planar first surface, the removing step defines a recess relative to the first surface, the step of forming a layer of etch stop material over the first and second surfaces completely fills the recess, and the planarizing step includes planarizing the etch stop material formed over the first and second surfaces inwardly to at least the etch stop top layer.
Claim 22
Dependent Claim
236 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the masking layer, the field isolation mass and masking layer defining a generally planar first surface; removing an amount of the field isolation mass to define a second surface below the first surface; forming a layer of etch stop material over the first and second surfaces; planarizing the etch stop material to at least the first surface to define an etch stop cap on the field isolation mass; forming a conductive layer over the first surface; patterning the conductive layer and masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass and to expose the isolation mass sidewall and a device component sidewall; forming an etch stop cover over the exposed isolation mass sidewall and the device component sidewall; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap and cover and the device component sidewall cover.
Claim 23
Dependent Claim
236 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the masking layer, the field isolation mass and masking layer defining a generally planar first surface; removing an amount of the field isolation mass to define a second surface below the first surface; forming a layer of etch stop material over the first and second surfaces; planarizing the etch stop material to at least the first surface to define an etch stop cap on the field isolation mass; forming a conductive layer over the first surface; patterning the conductive layer and masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass and to expose the isolation mass sidewall and a device component sidewall; forming an etch stop cover over the exposed isolation mass sidewall and the device component sidewall; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap and cover and the device component sidewall cover.
Claim 24
Dependent Claim
21 words
The method of claim 18, wherein the etch stop cap and the etch stop covers are formed from a nitride material.
Claim 25
Dependent Claim
63 words
The method of claim 18, wherein the step of forming an etch stop cover over the exposed isolation mass sidewall and the device component sidewall comprise the steps of: depositing an etch stop material over the substrate; and conducting an anisotropic etch of the etch stop material sufficient to leave sidewall spacers over the exposed isolation mass sidewall and the device component sidewall.
Claim 26
Dependent Claim
77 words
The method of claim 18, wherein the step of forming an etch stop cover over the exposed isolation mass sidewall and the device component sidewall comprise the steps of: depositing an etch stop material over the substrate; and conducting an anisotropic etch of the etch stop material sufficient to leave sidewall spacers over the exposed isolation mass sidewall and the device component sidewall, the etch stop cap and etch stop covers being formed from a nitride material.
Claim 27
Dependent Claim
296 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the masking layer, the field isolation mass and masking layer defining a generally planar first surface; removing an amount of the field isolation mass to define a second surface below the first surface; forming a layer of etch stop material over the first and second surfaces; planarizing the etch stop material to at least the first surface to define an etch stop cap on the field isolation mass; forming a conductive layer over the first surface; patterning the conductive layer and substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass and to expose the isolation mass sidewall and a device component sidewall; providing a conductivity enhancing impurity to a first concentration into the substrate between the isolation mass and device component portion; forming an etch stop cover over the exposed isolation mass sidewall and the device component sidewall; providing a conductivity enhancing impurity to a second concentration into the substrate between the isolation mass and device component portion, the second concentration being greater than the first, the first and second concentrations defining a source/drain region; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap and cover and the device component etch stop cover.
Claim 28
Dependent Claim
296 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the masking layer, the field isolation mass and masking layer defining a generally planar first surface; removing an amount of the field isolation mass to define a second surface below the first surface; forming a layer of etch stop material over the first and second surfaces; planarizing the etch stop material to at least the first surface to define an etch stop cap on the field isolation mass; forming a conductive layer over the first surface; patterning the conductive layer and substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass and to expose the isolation mass sidewall and a device component sidewall; providing a conductivity enhancing impurity to a first concentration into the substrate between the isolation mass and device component portion; forming an etch stop cover over the exposed isolation mass sidewall and the device component sidewall; providing a conductivity enhancing impurity to a second concentration into the substrate between the isolation mass and device component portion, the second concentration being greater than the first, the first and second concentrations defining a source/drain region; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap and cover and the device component etch stop cover.
Claim 29
Dependent Claim
14 words
The method of claim 22, wherein the patterned-away conductive layer defines a conductive line.
Claim 30
Dependent Claim
157 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate, the field isolation mass having a substantially vertical sidewall, and a substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass being capped with an etch stop cap, the field isolation mass sidewall being covered by the masking layer; after said forming and with said field isolation mass being capped, removing the substrate masking layer away from the isolation mass to expose at least a portion of the isolation mass sidewall; forming an etch stop cover over the exposed isolation mass sidewall; forming an insulating layer over the isolation mass and substrate area adjacent the isolation mass; and etching a contact opening through the insulating layer to adjacent the isolation mass selectively relative to the isolation mass etch stop cap and cover.
Claim 31
Dependent Claim
157 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate, the field isolation mass having a substantially vertical sidewall, and a substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass being capped with an etch stop cap, the field isolation mass sidewall being covered by the masking layer; after said forming and with said field isolation mass being capped, removing the substrate masking layer away from the isolation mass to expose at least a portion of the isolation mass sidewall; forming an etch stop cover over the exposed isolation mass sidewall; forming an insulating layer over the isolation mass and substrate area adjacent the isolation mass; and etching a contact opening through the insulating layer to adjacent the isolation mass selectively relative to the isolation mass etch stop cap and cover.
Claim 32
Dependent Claim
113 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate and forming substrate active area adjacent thereto, the field isolation mass being capped with an etch stop cap, the field isolation mass having a substantially vertical sidewall covered by an etch stop cover which is separately formed relative to the etch stop cap; forming an insulating layer over the isolation mass and adjacent active area; and etching a contact opening through the insulating layer to the active area adjacent the isolation mass selectively relative to the isolation mass etch stop cap and cover.
Claim 33
Dependent Claim
113 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising the following steps: forming a field isolation mass within a semiconductor substrate and forming substrate active area adjacent thereto, the field isolation mass being capped with an etch stop cap, the field isolation mass having a substantially vertical sidewall covered by an etch stop cover which is separately formed relative to the etch stop cap; forming an insulating layer over the isolation mass and adjacent active area; and etching a contact opening through the insulating layer to the active area adjacent the isolation mass selectively relative to the isolation mass etch stop cap and cover.
Claim 34
Dependent Claim
234 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and a substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass being capped with an etch stop cap, the field isolation mass having a sidewall covered by the masking layer; removing the substrate masking layer away from the isolation mass to expose at least a portion of the isolation mass sidewall; forming an etch stop cover over the exposed isolation mass sidewall; forming an insulating layer over the isolation mass and substrate area adjacent the isolation mass; and etching a contact opening through the insulating layer to adjacent the isolation mass selectively relative to the isolation mass etch stop cap and cover, wherein the formed field isolation mass and masking layer adjacent the field isolation mass define a generally planar outer surface, and the field isolation mass is capped with the etch stop cap by: etching an amount of the field isolation mass sufficient to define a field isolation mass surface below the masking layer planar outer surface; depositing an etch stop material atop the field isolation mass surface and the masking layer planar outer surface; and planarizing the etch stop material inwardly to at least the masking layer to form the etch stop cap.
Claim 35
Dependent Claim
234 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and a substrate masking layer over the substrate adjacent the field isolation mass, the field isolation mass being capped with an etch stop cap, the field isolation mass having a sidewall covered by the masking layer; removing the substrate masking layer away from the isolation mass to expose at least a portion of the isolation mass sidewall; forming an etch stop cover over the exposed isolation mass sidewall; forming an insulating layer over the isolation mass and substrate area adjacent the isolation mass; and etching a contact opening through the insulating layer to adjacent the isolation mass selectively relative to the isolation mass etch stop cap and cover, wherein the formed field isolation mass and masking layer adjacent the field isolation mass define a generally planar outer surface, and the field isolation mass is capped with the etch stop cap by: etching an amount of the field isolation mass sufficient to define a field isolation mass surface below the masking layer planar outer surface; depositing an etch stop material atop the field isolation mass surface and the masking layer planar outer surface; and planarizing the etch stop material inwardly to at least the masking layer to form the etch stop cap.
Claim 36
Dependent Claim
76 words
The semiconductor processing method of claim 26, wherein the forming an etch stop cover over the exposed isolation mass sidewall comprises: depositing a second etch stop material over the substrate and the exposed isolation mass sidewall; and conducting an anisotropic etch of the second etch stop material to a degree sufficient to leave a sidewall spacer over the exposed isolation mass sidewall, the etch stop cap and etch stop cover being formed from the same material.
Claim 37
Dependent Claim
211 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the substrate masking layer, the field isolation mass and masking layer defining a generally planar outer surface; removing an amount of the field isolation mass sufficient to define a field isolation mass surface spaced inwardly from the masking layer planar outer surface; forming an etch stop cap atop the field isolation mass surface; patterning the substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap, wherein said removing defines a recess in the field isolation mass relative to the outer surface, and said forming an etch stop cap includes forming an etch stop layer over the field isolation mass surface and filling the recess.
Claim 38
Dependent Claim
211 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the substrate masking layer, the field isolation mass and masking layer defining a generally planar outer surface; removing an amount of the field isolation mass sufficient to define a field isolation mass surface spaced inwardly from the masking layer planar outer surface; forming an etch stop cap atop the field isolation mass surface; patterning the substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap, wherein said removing defines a recess in the field isolation mass relative to the outer surface, and said forming an etch stop cap includes forming an etch stop layer over the field isolation mass surface and filling the recess.
Claim 39
Dependent Claim
224 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the substrate masking layer, the field isolation mass and masking layer defining a generally planar outer surface; removing an amount of the field isolation mass sufficient to define a field isolation mass surface spaced inwardly from the masking layer planar outer surface; forming an etch stop cap atop the field isolation mass surface; patterning the substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap, wherein said removing defines a recess in the field isolation mass relative to the outer surface and said forming the etch stop cap comprises: forming an etch stop layer over the field isolation surface and filling the recess; and planarizing the formed etch stop layer inwardly to at least the masking layer.
Claim 40
Dependent Claim
224 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the substrate masking layer, the field isolation mass and masking layer defining a generally planar outer surface; removing an amount of the field isolation mass sufficient to define a field isolation mass surface spaced inwardly from the masking layer planar outer surface; forming an etch stop cap atop the field isolation mass surface; patterning the substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap, wherein said removing defines a recess in the field isolation mass relative to the outer surface and said forming the etch stop cap comprises: forming an etch stop layer over the field isolation surface and filling the recess; and planarizing the formed etch stop layer inwardly to at least the masking layer.
Claim 41
Dependent Claim
248 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the substrate masking layer, the field isolation mass and masking layer defining a generally planar outer surface; removing an amount of the field isolation mass sufficient to define a field isolation mass surface spaced inwardly from the masking layer planar outer surface; forming an etch stop cap atop the field isolation mass surface; patterning the substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap, wherein the electrically conductive masking layer comprises a composite of a conductive layer and an etch stop material atop the conductive layer, said removing defines a recess in the field isolation mass relative to the outer surface, and said forming an etch stop cap comprises: forming an etch stop layer over the field isolation surface and filling the recess; and planarizing the formed etch stop layer inwardly to at least the masking layer's etch stop material.
Claim 42
Dependent Claim
248 words
A semiconductor processing method of forming a contact opening to a region adjacent a field isolation mass comprising: forming a field isolation mass within a semiconductor substrate by a trench and refill technique, and an electrically conductive masking layer over the substrate adjacent the field isolation mass, the field isolation mass having a sidewall covered by the substrate masking layer, the field isolation mass and masking layer defining a generally planar outer surface; removing an amount of the field isolation mass sufficient to define a field isolation mass surface spaced inwardly from the masking layer planar outer surface; forming an etch stop cap atop the field isolation mass surface; patterning the substrate masking layer away from the isolation mass to form at least a portion of a device component spaced from the isolation mass; forming an insulating layer over the isolation mass and device component; and etching a contact opening through the insulating layer to between the isolation mass sidewall and device component selectively relative to the isolation mass etch stop cap, wherein the electrically conductive masking layer comprises a composite of a conductive layer and an etch stop material atop the conductive layer, said removing defines a recess in the field isolation mass relative to the outer surface, and said forming an etch stop cap comprises: forming an etch stop layer over the field isolation surface and filling the recess; and planarizing the formed etch stop layer inwardly to at least the masking layer's etch stop material.