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US5854097A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing a semiconductor device

Assignee: Canon Inc
•
Filing: 1995-05-15
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Granted: 1998-12-29
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Expires: 2015-05-15
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Abstract

Abstract A device having, at least, a first film having a surface on which neither a natural oxide film nor impurity grains caused by a resist residue is or are present, and a conductive material layer formed on a surface adjacent to the surface of the first film, wherein an insulative compound film is formed on a surface of the conductive material layer by a surface reaction with the conductive material layer, and a predetermined second film required for an arrangement is formed on the surface of the first film.

Inventors

  • 👤 Tadahiro Ohmi
  • 👤 Mamoru Miyawaki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 10:22
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/60; H10P14/63; H10P14/6302; H10P14/6304; H10P14/6314; H10D; H10D10/00; H10D10/01; H10D10/051; H10D10/054; H10D10/80; H10D10/821; H10D10/861; H10D10/891; H10D30/00; H10D30/01; H10D30/021; H10D30/027; H10D30/0275; H10D62/00; H10D62/10; H10D62/13; H10D62/149; H10D62/151; H10D62/17; H10D62/213; H10D62/221; H10D62/235; H10D64/00; H10D64/01; H10D64/017; H10D64/025; H10D64/20; H10D64/23; H10D64/251; H10D64/258; H10D64/27; H10D64/281; H10P14/69; H10P14/692; H10P14/6938; H10P14/6939; H10P14/69391; H10P14/6326; H10P14/6328; H10P14/6334; H10P14/66; H10P14/662; H10P14/6921; H10P14/69215; H10P14/6922; H10P14/6923; Y; Y10; Y10S; Y10S148/00; Y10S148/10; Y10S438/00; Y10S438/926; Y10S438/942; Y10S438/948; Y10S438/951

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 108 words
A method of manufacturing a semiconductor device comprising the steps of: providing an inorganic mask on a section on a substrate; providing, on a surface of the substrate not covered by the mask, a conductive material different from a material constituting the surface of the substrate, the conductive material comprising aluminum; treating a surface of the conductive material with a gas to form an insulative compound film of a material different from the mask, the insulative compound film comprising aluminum fluoride; removing the mask from the section; and forming, on a section from which the mask is removed, a semiconductor layer, a conductive layer or an insulative layer.
Claim 2
Independent Claim 108 words
A method of manufacturing a semiconductor device comprising the steps of: providing an inorganic mask on a section on a substrate; providing, on a surface of the substrate not covered by the mask, a conductive material different from a material constituting the surface of the substrate, the conductive material comprising aluminum; treating a surface of the conductive material with a gas to form an insulative compound film of a material different from the mask, the insulative compound film comprising aluminum fluoride; removing the mask from the section; and forming, on a section from which the mask is removed, a semiconductor layer, a conductive layer or an insulative layer.
Claim 3
Independent Claim 117 words
A method of manufacturing a semiconductor device comprising the steps of: (a) providing an inorganic mask on a section on a substrate, the inorganic mask being arranged adjacent to a surface of the substrate; (b) providing, on a surface of the substrate not covered by the mask, a conductive material different from a material constituting the surface of the substrate; (c) treating a surface of the conductive material with a gas to form an insulative compound film of a material different from the mask; (d) after said step (c), removing the mask from the section; and (e) forming on a section from which the mask is removed, a semiconductor layer, a conductive layer or an insulative layer.
Claim 4
Independent Claim 117 words
A method of manufacturing a semiconductor device comprising the steps of: (a) providing an inorganic mask on a section on a substrate, the inorganic mask being arranged adjacent to a surface of the substrate; (b) providing, on a surface of the substrate not covered by the mask, a conductive material different from a material constituting the surface of the substrate; (c) treating a surface of the conductive material with a gas to form an insulative compound film of a material different from the mask; (d) after said step (c), removing the mask from the section; and (e) forming on a section from which the mask is removed, a semiconductor layer, a conductive layer or an insulative layer.
Claim 5
Independent Claim 145 words
A method of manufacturing a semiconductor device comprising the steps of: forming plural insulating regions partially on the surface of a semiconductor body; forming a first semiconductor region on a semiconductor section between the insulating regions, the first semiconductor region having a conductivity type different from that of the semiconductor section; forming a mask partially on the first semiconductor region; providing a conductive layer on the mask, and on a section not covered by the mask on the first semiconductor region; treating a surface of the conductive layer with a gas to form an insulating material layer of a material different from that of the mask; removing the mask to expose a part of the first semiconductor region; and forming, on the exposed part of the first semiconductor region, a second semiconductor region of a conductivity type opposite to that of the first semiconductor region.
Claim 6
Independent Claim 145 words
A method of manufacturing a semiconductor device comprising the steps of: forming plural insulating regions partially on the surface of a semiconductor body; forming a first semiconductor region on a semiconductor section between the insulating regions, the first semiconductor region having a conductivity type different from that of the semiconductor section; forming a mask partially on the first semiconductor region; providing a conductive layer on the mask, and on a section not covered by the mask on the first semiconductor region; treating a surface of the conductive layer with a gas to form an insulating material layer of a material different from that of the mask; removing the mask to expose a part of the first semiconductor region; and forming, on the exposed part of the first semiconductor region, a second semiconductor region of a conductivity type opposite to that of the first semiconductor region.
Claim 7
Dependent Claim 16 words
A method according to claim 3, wherein the insulating material layer is made of a fluoride.
Claim 8
Dependent Claim 16 words
A method according to claim 3 or 4, wherein the conductive layer is made of aluminum.
Claim 9
Dependent Claim 19 words
A method according to claim 3, wherein the first semiconductor region operates as a base of a bipolar transistor.
Claim 10
Dependent Claim 18 words
A method according to claim 3, wherein the second semiconductor region comprises two layers with different energy bandgaps.
Claim 11
Independent Claim 110 words
A method of manufacturing a semiconductor device comprising the steps of: forming a first insulating film on a surface of a semiconductor body; forming a mask on the first insulating film; etching a part of the first insulating film to expose a part of the semiconductor body; depositing on the exposed part of the semiconductor body a conductive material different from a material of the mask; treating a surface of the conductive material with a gas to form a second insulating film; and removing the mask material to form a pattern of the conductive material connected to the exposed part of the semiconductor body and to the first insulating film.
Claim 12
Independent Claim 110 words
A method of manufacturing a semiconductor device comprising the steps of: forming a first insulating film on a surface of a semiconductor body; forming a mask on the first insulating film; etching a part of the first insulating film to expose a part of the semiconductor body; depositing on the exposed part of the semiconductor body a conductive material different from a material of the mask; treating a surface of the conductive material with a gas to form a second insulating film; and removing the mask material to form a pattern of the conductive material connected to the exposed part of the semiconductor body and to the first insulating film.
Claim 13
Dependent Claim 16 words
A method according to claim 8, wherein the second insulating film is made of aluminum fluoride.
Claim 14
Independent Claim 119 words
A method of manufacturing a semiconductor device comprising the steps of: forming a first insulating film on a semiconductor body; forming a mask on the first insulating film; removing a portion of the first insulating film not covered by the mask to expose a surface of the semiconductor body; forming a semiconductor layer on the exposed surface of the semiconductor body; forming a conductive layer on the semiconductor layer; treating a surface of the conductive layer with a gas to form a second insulating film of a material different from the conductive layer; removing the mask to expose a surface of the first insulating film; and forming a gate electrode on the exposed surface of the first insulating film.
Claim 15
Independent Claim 119 words
A method of manufacturing a semiconductor device comprising the steps of: forming a first insulating film on a semiconductor body; forming a mask on the first insulating film; removing a portion of the first insulating film not covered by the mask to expose a surface of the semiconductor body; forming a semiconductor layer on the exposed surface of the semiconductor body; forming a conductive layer on the semiconductor layer; treating a surface of the conductive layer with a gas to form a second insulating film of a material different from the conductive layer; removing the mask to expose a surface of the first insulating film; and forming a gate electrode on the exposed surface of the first insulating film.
Claim 16
Dependent Claim 16 words
A method according to claim 10, wherein the second insulating film is made of aluminum fluoride.
Claim 17
Independent Claim 128 words
A method of manufacturing a semiconductor device comprising the steps of: (a) forming a semiconductor region of a first conductivity type at a surface of a body of a second conductivity type; (b) providing an inorganic mask on a section on the semiconductor region, the inorganic mask being arranged adjacent to a surface of the semiconductor region; (c) providing, on a surface of the semiconductor region not covered by the mask, a conductive material different from a material constituting the surface of the substrate; (d) treating a surface of the conductive material with a gas to form an insulative compound film; (e) removing the mask from the section; and (f) forming, at a section from which the mask is removed, a semiconductor layer of the second conductivity type.
Claim 18
Independent Claim 128 words
A method of manufacturing a semiconductor device comprising the steps of: (a) forming a semiconductor region of a first conductivity type at a surface of a body of a second conductivity type; (b) providing an inorganic mask on a section on the semiconductor region, the inorganic mask being arranged adjacent to a surface of the semiconductor region; (c) providing, on a surface of the semiconductor region not covered by the mask, a conductive material different from a material constituting the surface of the substrate; (d) treating a surface of the conductive material with a gas to form an insulative compound film; (e) removing the mask from the section; and (f) forming, at a section from which the mask is removed, a semiconductor layer of the second conductivity type.
Claim 19
Dependent Claim 16 words
A method according to claim 12, wherein the insulating material layer is made of a fluoride.
Claim 20
Dependent Claim 16 words
A method according to claim 12 or 13, wherein the conductive layer is made of aluminum.
Claim 21
Dependent Claim 19 words
A method according to claim 12, wherein the first semiconductor region operates as a base of a bipolar transistor.
Claim 22
Dependent Claim 20 words
A method according to claim 3, wherein the insulating regions are formed to lie in physical contact with each other.
Claim 23
Dependent Claim 32 words
A method according to claim 13, wherein the conductive material is different from the material constituting the semiconductor regions, and the insulative compound film is different from the material constituting the mask.
Claim 24
Dependent Claim 31 words
A method according to claim 12, wherein the semiconductor region operates as a base of a bipolar transistor, and the semiconductor layer of the opposite conductivity type operates as an emitter.
Claim 25
Dependent Claim 21 words
A method according to claim 12, wherein the conductive member is aluminum, and the said insulating compound film is aluminum fluoride.
Claim 26
Independent Claim 105 words
A method of manufacturing a semiconductor device having a MOSFET, comprising the steps of: (a) forming a mask on a portion of a semiconductor which is formed into a channel; (b) forming source and drain electrodes on a surface of the semiconductor which is not covered with the mask; (c) performing a reaction with a gas on a surface of said source and drain electrodes, to form an insulating film; (d) after the step (c), removing the mask, and (e) forming a gate electrode on the section from which the mask is removed, wherein said source and drain electrodes are made of metal or silicide.
Claim 27
Independent Claim 105 words
A method of manufacturing a semiconductor device having a MOSFET, comprising the steps of: (a) forming a mask on a portion of a semiconductor which is formed into a channel; (b) forming source and drain electrodes on a surface of the semiconductor which is not covered with the mask; (c) performing a reaction with a gas on a surface of said source and drain electrodes, to form an insulating film; (d) after the step (c), removing the mask, and (e) forming a gate electrode on the section from which the mask is removed, wherein said source and drain electrodes are made of metal or silicide.
Claim 28
Dependent Claim 32 words
A method according to claim 20, wherein, before said step (b), on the surface of the semiconductor, a semiconductor layer of a conductivity different from that of the semiconductor surface is formed.
Claim 29
Dependent Claim 51 words
A method according to claim 20, wherein, before said step (b), on the semiconductor surface, a first semiconductor layer of a higher impurity concentration and the same conductivity type as that of the semiconductor surface, and a second semiconductor layer of a conductivity type opposite to that of the semiconductor surface.
Claim 30
Dependent Claim 21 words
A method according to claim 20, wherein, before the step (a), on the semiconductor surface, a thin oxide film is formed.
Claim 31
Dependent Claim 24 words
A method according to claim 20, wherein, before the step (c), on a portion of the source and drain electrodes, SiO 2 is formed.
Claim 32
Dependent Claim 28 words
A method according to claim 20, wherein the source and drain electrodes are made of aluminum, and the insulating film is made of aluminum oxide or aluminum fluoride.

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