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US5804503A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and structure for reducing microelectronic short circuits using spin-on glass as part of the interlayer dielectric

Assignee: GlobalFoundries Inc
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Filing: 1996-07-24
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Granted: 1998-09-08
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Expires: 2016-07-24
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Abstract

Abstract A method and structure for reducing short circuits in semiconductor devices is disclosed. A three layer interlevel dielectric structure is formed over a semiconductor substrate, which typically comprises a first metallization level, M1. The three layer dielectric includes a first insulator layer, a middle spin-on glass (SOG) layer, and a top second insulator layer. The spin-on glass fills defects in the surface of the first insulator layer created during planarization using chemical-mechanical-polishing (CMP). Prior to deposition of the second insulator, a first via is etched through the SOG film and the first insulator layer to expose a portion of the semiconductor substrate, typically a conductive metal. A conductive metal is deposited into the first via and planarized to form a metal interconnection stud. Because the surface defects are filled and covered with the SOG film, none of the deposited metal enters the defects, and short circuits with the stud are greatly reduced. The second insulator layer is deposited onto the SOG film and the end of the metal interconnection stud. A second via is formed through the second insulator material to the stud end, and the second via is available for subsequent deposition of a conductive metal to provide electrical connection to the semiconductor substrate.

Inventors

  • 👤 Robert Kenneth Leidy
  • 👤 Jeffrey Scott Miller
  • 👤 Jon A. Patrick

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 17:51
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/40; H10W20/01; H10W20/071; H10W20/093; H10W20/097; H10W20/41; H10W20/42; H10W20/45; H10W20/48

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 151 words
A method of manufacturing a semiconductor device comprising the steps of: (a) providing a semiconductor substrate having thereon a planarized first insulator layer, and on said first insulator layer a polymeric film having a top surface; (b) forming a first via extending vertically from said top surface of said polymeric film through said polymeric film and said first insulator layer to expose a portion of said semiconductor substrate; (c) depositing and planarizing a conductive metal in said first via to form a metal interconnection stud having an end planar with said top surface of said polymeric film; (d) depositing a second insulator material over said polymeric film and said metal interconnection stud end to form a second insulator layer; and (e) removing a portion of said second insulator layer directly overlying said metal interconnection stud end to form a second via extending through said second insulator layer to said stud end.
Claim 2
Independent Claim 151 words
A method of manufacturing a semiconductor device comprising the steps of: (a) providing a semiconductor substrate having thereon a planarized first insulator layer, and on said first insulator layer a polymeric film having a top surface; (b) forming a first via extending vertically from said top surface of said polymeric film through said polymeric film and said first insulator layer to expose a portion of said semiconductor substrate; (c) depositing and planarizing a conductive metal in said first via to form a metal interconnection stud having an end planar with said top surface of said polymeric film; (d) depositing a second insulator material over said polymeric film and said metal interconnection stud end to form a second insulator layer; and (e) removing a portion of said second insulator layer directly overlying said metal interconnection stud end to form a second via extending through said second insulator layer to said stud end.
Claim 3
Dependent Claim 41 words
The method according to claim 1, wherein said semiconductor substrate includes an electrically conductive metal coating thereon and a first metallization level, M1, said conductive metal coating providing electrical connection between said metal interconnection stud and said first metallization level, M1.
Claim 4
Dependent Claim 22 words
The method according to claim 1, wherein said top surface of said first insulator layer has at least one surface defect therein.
Claim 5
Dependent Claim 30 words
The method according to claim 1, wherein said first insulator material is selected from the group consisting of silicon dioxide, boron-doped silicon dioxide, phosphorous-doped silicon dioxide, polyimide, and silicon nitride.
Claim 6
Dependent Claim 13 words
The method according to claim 1, wherein said polymeric film comprises spin-on glass.
Claim 7
Dependent Claim 21 words
The method according to claim 1, wherein said polymeric film is formed by depositing aminosilane and heating to form a glass.
Claim 8
Dependent Claim 22 words
The method according to claim 1, wherein said conductive metal is selected from the group consisting of tungsten, aluminum, and titanium nitride/tungsten.
Claim 9
Dependent Claim 31 words
The method according to claim 1, wherein said second insulator material is selected from the group consisting of silicon dioxide, boron-doped silicon dioxide, and phosphorous-doped silicon dioxide, polyimides, and silicon nitride.
Claim 10
Dependent Claim 17 words
The method according to claim 1, wherein said second via exposes only said metal interconnection stud end.

References Cited (Backward Citations)

US4906592A Cited
US4902533A Cited
US4962063A Cited
US4983546A Cited
US5395796A Cited
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US5264074A Cited
US5371047A Cited
US5302233A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-09-07 2002-03-09 2002-09-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-09-07 2006-03-09 2006-09-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-09-07 2010-03-09 2010-09-08 $7700.00 Window Closed / Lapsed

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