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US5796416A Expired / Lapsed US ⏱️ 0.0 years remaining

Nozzle placement in monolithic drop-on-demand print heads

Assignee: Eastman Kodak Co
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Filing: 1996-04-09
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Granted: 1998-08-18
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Expires: 2016-04-09
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Abstract

Abstract An improved print head construction for maintaining wafer strength along the line of nozzles at approximately 50% of the normal wafer strength. This is achieved by dividing each row of nozzles into segments, and by displacing some of those segments (preferably every alternate segment) in the print direction. Displacement of the segment of nozzles is in the print direction so that the nozzles can still print the same pixels to the recording medium, simply by altering the time that the nozzles are provided with the particular information to be printed. The distance that the displaced segments are displaced is preferably slightly more than the width of the slot (or ink channel) in which the nozzles in the appropriate segment are formed.

Inventors

  • 👤 Kia Silverbrook

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 16:27
CPC Classifications
B; B41; B41J; B41J2/00; B41J2/005; B41J2/01; B41J2/135; B41J2/14; B41J2/14451; B41J2/14016; B41J2/1433; B41J2002/14475; B41J2202/00; B41J2202/01; B41J2202/11

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 191 words
A drop on demand printing head comprising: substrate having front and back surfaces; a plurality of nozzles formed as holes communicating between the back surface of said substrate and the front surface of said substrate, said nozzles being formed in one or more row regions which are generally perpendicular to a print direction, each of said regions being divided into a plurality of multi-nozzle groups at least some of said groups within the regions being displaced in the print direction from other of said groups in the same row region; a body of ink associated with said nozzles; a pressurizing device adapted to subject ink in said body of ink to a pressure of at least 2% above ambient pressure, at least during drop selection and separation to form a meniscus with an air/ink interface; drop selection apparatus operable upon the air/ink interface to select predetermined nozzles and to generate a difference in meniscus position between ink in selected and non-selected nozzles; and drop separation apparatus adapted to cause ink from selected nozzles to separate as drops from the body of ink, while allowing ink to be retained in non-selected nozzles.
Claim 2
Dependent Claim 191 words
A drop on demand printing head comprising: substrate having front and back surfaces; a plurality of nozzles formed as holes communicating between the back surface of said substrate and the front surface of said substrate, said nozzles being formed in one or more row regions which are generally perpendicular to a print direction, each of said regions being divided into a plurality of multi-nozzle groups at least some of said groups within the regions being displaced in the print direction from other of said groups in the same row region; a body of ink associated with said nozzles; a pressurizing device adapted to subject ink in said body of ink to a pressure of at least 2% above ambient pressure, at least during drop selection and separation to form a meniscus with an air/ink interface; drop selection apparatus operable upon the air/ink interface to select predetermined nozzles and to generate a difference in meniscus position between ink in selected and non-selected nozzles; and drop separation apparatus adapted to cause ink from selected nozzles to separate as drops from the body of ink, while allowing ink to be retained in non-selected nozzles.
Claim 3
Dependent Claim 20 words
A drop on demand printing head as claimed in claim 1 wherein said substrate is composed of single crystal silicon.
Claim 4
Dependent Claim 24 words
A drop on demand printing head as claimed in claim 1 wherein said substrate is a single crystal silicon wafer of (100) crystallographic orientation.
Claim 5
Dependent Claim 24 words
A drop on demand printing head as claimed in claim 1 wherein said substrate is a single crystal silicon wafer of (110) crystallographic orientation.
Claim 6
Dependent Claim 22 words
A drop on demand printing head as claimed in claim 1 wherein the segment groups in each row region alternate in displacement.
Claim 7
Dependent Claim 64 words
A drop on demand printing head as claimed in claim 1 wherein the distance that said segments are displaced from the other segments in each row region is greater than or equal to the width of the ink channel formed in said substrate wherein said width is measured at the back surface of said substrate, and said width is measured in the print direction.
Claim 8
Dependent Claim 190 words
A drop on demand printing head comprising: a substrate having front and back surfaces; a plurality of nozzles formed as holes communicating between the back surface of said substrate and the front surface of said substrate, said nozzles being formed in one or more row regions which are generally perpendicular to a print direction, each of said regions being divided into a plurality of multi-nozzle groups at least some of said groups within the regions being displaced in the print direction from other of said groups in the same row region; a body of ink associated with said nozzles said body of ink forming a meniscus with an air/ink interface at each nozzle; drop selection apparatus operable upon the air/ink interface to select predetermined nozzles and to generate a difference in meniscus position between ink in selected and non-selected nozzles; and drop separation apparatus adapted to cause ink from selected nozzles to separate as drops from the body of ink, while allowing ink to be retained in non-selected nozzles, said drop selection apparatus being capable of producing said difference in meniscus position in the absence of said drop separation apparatus.
Claim 9
Dependent Claim 190 words
A drop on demand printing head comprising: a substrate having front and back surfaces; a plurality of nozzles formed as holes communicating between the back surface of said substrate and the front surface of said substrate, said nozzles being formed in one or more row regions which are generally perpendicular to a print direction, each of said regions being divided into a plurality of multi-nozzle groups at least some of said groups within the regions being displaced in the print direction from other of said groups in the same row region; a body of ink associated with said nozzles said body of ink forming a meniscus with an air/ink interface at each nozzle; drop selection apparatus operable upon the air/ink interface to select predetermined nozzles and to generate a difference in meniscus position between ink in selected and non-selected nozzles; and drop separation apparatus adapted to cause ink from selected nozzles to separate as drops from the body of ink, while allowing ink to be retained in non-selected nozzles, said drop selection apparatus being capable of producing said difference in meniscus position in the absence of said drop separation apparatus.
Claim 10
Dependent Claim 20 words
A drop on demand printing head as claimed in claim 7 wherein said substrate is composed of single crystal silicon.
Claim 11
Dependent Claim 24 words
A drop on demand printing head as claimed in claim 7 wherein said substrate is a single crystal silicon wafer of (100) crystallographic orientation.
Claim 12
Dependent Claim 24 words
A drop on demand printing head as claimed in claim 7 wherein said substrate is a single crystal silicon wafer of (110) crystallographic orientation.
Claim 13
Dependent Claim 22 words
A drop on demand printing head as claimed in claim 7 wherein the segment groups in each row region alternate in displacement.
Claim 14
Dependent Claim 64 words
A drop on demand printing head as claimed in claim 7 wherein the distance that said segments are displaced from the other segments in each row region is greater than or equal to the width of the ink channel formed in said substrate wherein said width is measured at the back surface of said substrate, and said width is measured in the print direction.
Claim 15
Dependent Claim 188 words
A drop on demand printing head comprising: a substrate having front and back surfaces; a plurality of nozzles formed as holes communicating between the back surface of said substrate and the front surface of said substrate, said nozzles being formed in one or more row regions which are generally perpendicular to a print direction, each of said regions being divided into a plurality of multi-nozzle groups at least some of said groups within the regions being displaced in the print direction from other of said groups in the same row region; a body of ink associated with said nozzles, said body of ink forming a meniscus with an air/ink interface at each nozzle and said ink exhibiting a surface tension decrease of at least 10 mN/m over a 30° C. temperature range; drop selection apparatus operable upon the air/ink interface to select predetermined nozzles and to generate a difference in meniscus position between ink in selected and non-selected nozzles; and drop separation apparatus adapted to cause ink from selected nozzles to separate as drops from the body of ink, while allowing ink to be retained in non-selected nozzles.
Claim 16
Dependent Claim 188 words
A drop on demand printing head comprising: a substrate having front and back surfaces; a plurality of nozzles formed as holes communicating between the back surface of said substrate and the front surface of said substrate, said nozzles being formed in one or more row regions which are generally perpendicular to a print direction, each of said regions being divided into a plurality of multi-nozzle groups at least some of said groups within the regions being displaced in the print direction from other of said groups in the same row region; a body of ink associated with said nozzles, said body of ink forming a meniscus with an air/ink interface at each nozzle and said ink exhibiting a surface tension decrease of at least 10 mN/m over a 30° C. temperature range; drop selection apparatus operable upon the air/ink interface to select predetermined nozzles and to generate a difference in meniscus position between ink in selected and non-selected nozzles; and drop separation apparatus adapted to cause ink from selected nozzles to separate as drops from the body of ink, while allowing ink to be retained in non-selected nozzles.
Claim 17
Dependent Claim 20 words
A drop on demand printing head as claimed in claim 13 wherein said substrate is composed of single crystal silicon.
Claim 18
Dependent Claim 24 words
A drop on demand printing head as claimed in claim 13 wherein said substrate is a single crystal silicon wafer of (100) crystallographic orientation.
Claim 19
Dependent Claim 24 words
A drop on demand printing head as claimed in claim 13 wherein said substrate is a single crystal silicon wafer of (110) crystallographic orientation.
Claim 20
Dependent Claim 22 words
A drop on demand printing head as claimed in claim 13 wherein the segment groups in each row region alternate in displacement.
Claim 21
Dependent Claim 64 words
A drop on demand printing head as claimed in claim 13 wherein the distance that said segments are displaced from the other segments in each row region is greater than or equal to the width of the ink channel formed in said substrate wherein said width is measured at the back surface of said substrate, and said width is measured in the print direction.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-08-17 2002-02-16 2002-08-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-08-17 2006-02-16 2006-08-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-08-17 2010-02-16 2010-08-18 $7700.00 Window Closed / Lapsed

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