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US5773884A Expired / Lapsed US ⏱️ 0.0 years remaining

Electronic package with thermally conductive support member having a thin circuitized substrate and semiconductor device bonded thereto

Assignee: GlobalFoundries Inc
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Filing: 1997-03-03
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Granted: 1998-06-30
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Expires: 2017-03-03
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Abstract

Abstract An electronic package which includes a rigid support member, e.g., copper sheet, to which is bonded both the package's semiconductor chip and circuitized substrate members. The chip is bonded using a thermally conductive adhesive while the circuitized substrate, preferably a flexible circuit, is bonded using an electrically insulative adhesive. The chip is electrically coupled to designated parts of the circuitry of the substrate, preferably by wire, thermocompression or thermosonic bonding. An encapsulant may be used to cover and protect the connections between the chip and substrate. This package may in turn be electrically coupled to a separate, second substrate such as a PCB.

Inventors

  • 👤 Frank Edward Andros
  • 👤 James Russell Bupp
  • 👤 Michael DiPietro
  • 👤 Richard Benjamin Hammer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 08:12
CPC Classifications
H; H10; H10W; H10W70/00; H10W70/60; H10W70/67; H10W70/688; H10W40/00; H10W40/20; H10W40/22; H10W40/226; H10W70/68; H10W70/6875; H10W74/00; H10W74/10; H10W74/111; H10W74/114; H10W90/00; H10W90/701; H10W72/00; H10W72/50; H10W72/551; H10W72/552; H10W72/5522; H10W72/5524; H10W72/701; H10W72/851; H10W72/874; H10W72/884; H10W90/731; H10W90/736; H10W90/751; H10W90/754

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 207 words
An electronic package comprising: a substantially rigid, thermally conductive support member; a thin, flexible circuitized substrate including a dielectric member having a first layer of circuitry positioned on a first surface thereof, said thin, flexible circuitized substrate including a plurality of conductive through-holes located within said dielectric member and electrically connected to said first layer of circuitry, said thin circuitized substrate being directly bonded to said support member in an electrically insulative manner, including along the portion of said dielectric member having said plurality of conductive through-holes therein; a semiconductor device bonded to said support member in a thermally conductive manner at a location relative to said first layer of circuitry of said circuitized substrate, said semiconductor device including a surface having a plurality of electrical contact sites thereon for being electrically coupled to said first layer of said circuitry of said circuitized substrate; and a plurality of solder elements each positioned on selected ones of said conductive through-holes and electrically connected thereto, each of said solder elements including a first portion thereof extending within a respective one of said selected ones of said conductive through-holes and a rounded second portion projecting from said conductive through-hole and adapted for being electrically coupled to an external circuitized substrate.
Claim 2
Dependent Claim 207 words
An electronic package comprising: a substantially rigid, thermally conductive support member; a thin, flexible circuitized substrate including a dielectric member having a first layer of circuitry positioned on a first surface thereof, said thin, flexible circuitized substrate including a plurality of conductive through-holes located within said dielectric member and electrically connected to said first layer of circuitry, said thin circuitized substrate being directly bonded to said support member in an electrically insulative manner, including along the portion of said dielectric member having said plurality of conductive through-holes therein; a semiconductor device bonded to said support member in a thermally conductive manner at a location relative to said first layer of circuitry of said circuitized substrate, said semiconductor device including a surface having a plurality of electrical contact sites thereon for being electrically coupled to said first layer of said circuitry of said circuitized substrate; and a plurality of solder elements each positioned on selected ones of said conductive through-holes and electrically connected thereto, each of said solder elements including a first portion thereof extending within a respective one of said selected ones of said conductive through-holes and a rounded second portion projecting from said conductive through-hole and adapted for being electrically coupled to an external circuitized substrate.
Claim 3
Dependent Claim 16 words
The electronic package of claim 1 wherein said solder elements are comprised of 10:90 tin:lead solder.
Claim 4
Dependent Claim 30 words
The electronic package of claim 1 further including a protective coating positioned on said thin, flexible circuitized substrate substantially adjacent said conductive through-holes and said plurality of said solder elements.
Claim 5
Dependent Claim 17 words
The electronic package of claim 1 wherein said thermally conductive support member comprises a metallic sheet member.
Claim 6
Dependent Claim 15 words
The electronic package of claim 1 wherein said metallic sheet member is comprised of copper.
Claim 7
Dependent Claim 33 words
The electronic package of claim 1 wherein said thermally conductive support member includes at least one indentation therein, said semiconductor device being bonded to said support member at the location of said indentation.
Claim 8
Dependent Claim 38 words
The electronic package of claim 1 wherein selected ones of said electrical contact sites of said semiconductor device are electrically coupled to said first layer of said circuitry of said circuitized substrate by a plurality of conductive wires.
Claim 9
Dependent Claim 48 words
The electronic package of claim 1 wherein said first layer of said circuitry of said thin, flexible circuitized substrate includes a plurality of projecting lead members, selected ones of said projecting lead members being electrically coupled to respective ones of said electrical contact sites of said semiconductor device.
Claim 10
Dependent Claim 48 words
The electronic package of claim 1 wherein said thermally conductive support member serves as both a heat sinking member for heat generated by said semiconductor device during operation of said electronic package and as a stiffener member for retaining said thin circuitized substrate in a substantially planar orientation.
Claim 11
Dependent Claim 54 words
The electronic package of claim 1 further including a second layer of circuitry on said tin, flexible circuitized substrate, said second layer of said circuitry of said thin flexible circuitized substrate facing said thermally conductive support member and electrically coupled to said first layer of circuitry by one or more of said conductive through-holes.
Claim 12
Dependent Claim 25 words
The electronic package of claim 1 wherein said thin flexible circuitized substrate is bonded to said thermally conductive support member by an electrically insulative adhesive.
Claim 13
Dependent Claim 37 words
The electronic package of claim 1 wherein said semiconductor device is bonded to said support member by a thermally conductive adhesive such that heat from said semiconductor device will readily pass to said thermally conductive support member.
Claim 14
Dependent Claim 35 words
The electronic package of claim 1 further including a quantity of encapsulant material substantially covering at least part of said semiconductor device and at least part of said circuitry of said thin flexible circuitized substrate.
Claim 15
Dependent Claim 30 words
The electronic package of claim 1 further including a second circuitized substrate, said rounded second portions of said plurality of solder elements being electrically coupled to said second, circuitized substrate.
Claim 16
Dependent Claim 37 words
The electronic package of claim 1 wherein said thermally conductive support member includes a base and at least one spacer member, said spacer member spacing said thin flexible circuitized substrate a predetermined distance from said base portion.
Claim 17
Dependent Claim 39 words
The electronic package of claim 1 wherein said first portion of each of said solder elements projects beyond said respective conductive through-hole on an opposite side of said through-hole from said projecting rounded second portions of said solder elements.

References Cited (Backward Citations)

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US5032543A Cited
US4992850A Cited
US5023202A Cited
US5045921A Cited
US5095404A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-06-29 2001-12-29 2002-06-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-06-29 2005-12-29 2006-06-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-06-29 2009-12-29 2010-06-30 $7700.00 Window Closed / Lapsed

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