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Method of fabricating an EPROM cell with a high coupling ratio

Assignee: Vanguard International Semiconductor Corp
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Filing: 1997-05-20
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Granted: 1998-05-26
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Expires: 2017-05-20
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Abstract

Abstract A method of forming an EPROM with a high capacitive coupling ratio is disclosed. The method includes forming a tunnel oxide layer on the substrate. A first polysilicon layer is then formed over the tunnel oxide layer. A dielectric layer is deposited on the first polysilicon layer. Then, the layers are patterned and etch to form a stacked structure. A lateral etching is performed to etch portions of the first polysilicon layer. Next, a second polysilicon layer is formed along the surface of the first polysilicon layer, the tunnel oxide and the dielectric layer. An anisotropic etching process is carried out to anisotropically etch the second polysilicon layer. The dielectric layer is then removed by wet etching. Subsequently, a inter-poly dielectric layer is formed along the surface of first polysilicon layer and the second polysilicon layer. A third polysilicon layer is then formed along the surface of the inter-poly dielectric layer. Finally, an etching process is used using a photoresist as an etching mask to etch the inter-poly dielectric layer and the third polysilicon layer.

Inventors

  • 👤 Horng-Huei Tseng

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 16:24
CPC Classifications
H; H10; H10D; H10D30/00; H10D30/01; H10D30/021; H10D30/0411; H10D30/60; H10D30/68; H10D30/6891

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 203 words
A method of forming an EPROM cell on a wafer, said method comprising: forming a tunnel oxide layer on said wafer; forming a first polysilicon layer on said tunnel oxide layer for serving as a portion of a floating gate of said EPROM; forming a first dielectric layer on said first polysilicon layer; patterning and etching said first dielectric layer and said first polysilicon layer to form a stacked structure; performing a lateral etching to etch said first polysilicon layer, thereby narrowing the width of said first polysilicon layer relative to said first dielectric layer; forming a second polysilicon layer along the surface of said first polysilicon layer and said first dielectric layer for serving as a portion of said floating gate; anisotropically etching said second polysilicon layer, thereby exposing said first dielectric layer; removing said first dielectric layer, thereby forming a structure consisting of said first polysilicon layer and said second polysilicon layer; forming a second dielectric layer atop said first polysilicon layer and said second polysilicon layer; forming a third polysilicon layer along the surface of said second dielectric layer; and patterning and etching said third polysilicon layer and said second dielectric layer to define a control gate of said EPROM.
Claim 2
Independent Claim 203 words
A method of forming an EPROM cell on a wafer, said method comprising: forming a tunnel oxide layer on said wafer; forming a first polysilicon layer on said tunnel oxide layer for serving as a portion of a floating gate of said EPROM; forming a first dielectric layer on said first polysilicon layer; patterning and etching said first dielectric layer and said first polysilicon layer to form a stacked structure; performing a lateral etching to etch said first polysilicon layer, thereby narrowing the width of said first polysilicon layer relative to said first dielectric layer; forming a second polysilicon layer along the surface of said first polysilicon layer and said first dielectric layer for serving as a portion of said floating gate; anisotropically etching said second polysilicon layer, thereby exposing said first dielectric layer; removing said first dielectric layer, thereby forming a structure consisting of said first polysilicon layer and said second polysilicon layer; forming a second dielectric layer atop said first polysilicon layer and said second polysilicon layer; forming a third polysilicon layer along the surface of said second dielectric layer; and patterning and etching said third polysilicon layer and said second dielectric layer to define a control gate of said EPROM.
Claim 3
Dependent Claim 19 words
The method of claim 1, wherein said tunneling oxide is formed to have a thickness of about 50-200 angstroms.
Claim 4
Dependent Claim 17 words
The method of claim 1, wherein said first polysilicon layer has a thickness of about 2000-4000 angstroms.
Claim 5
Dependent Claim 17 words
The method of claim 1, wherein said first dielectric layer has a thickness of about 500-1500 angstroms.
Claim 6
Dependent Claim 15 words
The method of claim 4, wherein said first dielectric layer is composed of silicon nitride.
Claim 7
Dependent Claim 14 words
The method of claim 4, wherein said first dielectric layer is composed of oxide.
Claim 8
Dependent Claim 24 words
The method of claim 1, wherein said lateral etching is done by chemical dry etching plasma process using SF 6 as a reaction gas.
Claim 9
Dependent Claim 17 words
The method of claim 1, wherein said second polysilicon layer comprises a thickness of about 300-1500 angstroms.
Claim 10
Dependent Claim 16 words
The method of claim 1, wherein said anisotropic etching is performed by using reactive ion etching.
Claim 11
Dependent Claim 12 words
The method of claim 1, wherein said second dielectric layer comprises ONO.
Claim 12
Dependent Claim 12 words
The method of claim 1, wherein said second dielectric layer comprises NO.
Claim 13
Dependent Claim 17 words
The method of claim 1, wherein said second dielectric layer has a thickness of about 50-200 angstroms.
Claim 14
Independent Claim 132 words
A method of forming a floating gate of an EPROM cell on a semiconductor substrate, said method comprising the steps of: forming a tunnel oxide layer of said semiconductor substrate; forming a stacked structure on said tunnel oxide layer, said stacked structure comprising a polysilicon portion atop said substrate and a dielectric portion atop said polysilicon portion; removing a portion of said polysilicon portion so that said dielectric portion overhangs said polysilicon portion; conformally forming a second polysilicon layer over said dielectric portion, said polysilicon portion and said tunnel oxide; anisotropically etching said second polysilicon layer until said dielectric portion is exposed; removing said dielectric portion; conformally forming an inter-poly dielectric layer atop said polysilicon portion and said second polysilicon; and conformally forming a third polysilicon layer atop said inter-poly dielectric layer.
Claim 15
Independent Claim 132 words
A method of forming a floating gate of an EPROM cell on a semiconductor substrate, said method comprising the steps of: forming a tunnel oxide layer of said semiconductor substrate; forming a stacked structure on said tunnel oxide layer, said stacked structure comprising a polysilicon portion atop said substrate and a dielectric portion atop said polysilicon portion; removing a portion of said polysilicon portion so that said dielectric portion overhangs said polysilicon portion; conformally forming a second polysilicon layer over said dielectric portion, said polysilicon portion and said tunnel oxide; anisotropically etching said second polysilicon layer until said dielectric portion is exposed; removing said dielectric portion; conformally forming an inter-poly dielectric layer atop said polysilicon portion and said second polysilicon; and conformally forming a third polysilicon layer atop said inter-poly dielectric layer.
Claim 16
Dependent Claim 27 words
The method of claim 13 further including the step of patterning and etching said inter-poly dielectric layer and said third polysilicon layer to form a control gate.

References Cited (Backward Citations)

US5053849A Cited
US5567637A Cited
US5559049A Cited
US5543339A Cited
US5498560A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2001-05-25 2001-11-24 2002-05-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2005-05-25 2005-11-24 2006-05-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2009-05-25 2009-11-24 2010-05-26 $7700.00 Window Closed / Lapsed

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