Claims Analysis
Total Claims: 21
Claim 1
Independent Claim
69 words
A method of making an integrated photonic device comprising the steps of: (a) forming a mesa on a first chip having at least a substrate layer and a stop etch layer; (b) bonding the mesa on the first chip to a second chip; (c) flowing a flowable hardener to fill a space between the first chip and the second chip; and (d) removing the substrate from the first chip.
Claim 2
Independent Claim
69 words
A method of making an integrated photonic device comprising the steps of: (a) forming a mesa on a first chip having at least a substrate layer and a stop etch layer; (b) bonding the mesa on the first chip to a second chip; (c) flowing a flowable hardener to fill a space between the first chip and the second chip; and (d) removing the substrate from the first chip.
Claim 3
Dependent Claim
70 words
The method of claim 1 wherein the step of forming a mesa further comprises the steps of: (a) depositing photoresist on the stop etch layer of the first chip at a region where the mesa is to be formed; (b) applying an etchant to the first chip at the region where the mesa is to be formed; and (c) controlling the etch to achieve a desired taper to the mesa.
Claim 4
Dependent Claim
65 words
The method of claim 2 wherein the step of bonding the mesa further comprises the steps of: (a) forming a thin layer of bonding material on the second chip; (b) aligning the mesa on the first chip with a photonic device on the second chip; and (c) contacting the mesa on the first chip with the thin layer of bonding material on the second chip.
Claim 5
Dependent Claim
35 words
The method of claim 2 wherein the step of flowing a flowable hardener comprises flowing sufficient hardener so that the hardener, when hardened, forms a structural support from the first chip to the second chip.
Claim 6
Dependent Claim
19 words
The method of claim 2 wherein the flowable hardener is selected from the group consisting of epoxy and photoresist.
Claim 7
Dependent Claim
27 words
The method of claim 2 wherein the step of removing the substrate comprises leaving enough flowable hardener to enhance the structural support of the integrated photonic device.
Claim 8
Dependent Claim
17 words
The method of claim 2 wherein the step of removing the substrate comprises removing all flowable hardener.
Claim 9
Dependent Claim
25 words
The method of claim 1 further comprising the step of depositing an anti-reflection coating onto a non-imaging optical director formed when the substrate is removed.
Claim 10
Dependent Claim
78 words
The method of claim 1 wherein the step of forming a mesa further comprises the steps of: (a) depositing photoresist on the first chip at a region where the mesa is to be formed, the first chip further comprising all layers required for forming a photonic device; (b) applying an etchant to the first chip at the region where the mesa is to be formed; and (c) controlling the etch to achieve a desired taper to the mesa.
Claim 11
Dependent Claim
55 words
The method of claim 9 wherein the step of bonding the mesa comprises the steps of: (a) forming conductive contact surfaces on the mesa and on the second chip, wherein the second chip is an integrated circuit chip; and (b) heating the contacts so that they melt into each other forming a bond on solidification.
Claim 12
Dependent Claim
22 words
The method of claim 10 where the contact surfaces are selected from the group consisting of metal and a combination of metals.
Claim 13
Dependent Claim
35 words
The method of claim 9 wherein the step of flowing a flowable hardener comprises flowing sufficient hardener so that the hardener, when hardened, forms a structural support from the first chip to the second chip.
Claim 14
Dependent Claim
19 words
The method of claim 9 wherein the flowable hardener is selected from the group consisting of epoxy and photoresist.
Claim 15
Dependent Claim
27 words
The method of claim 9 wherein the step of removing the substrate comprises leaving enough flowable hardener to enhance the structural support of the integrated photonic device.
Claim 16
Dependent Claim
17 words
The method of claim 9 wherein the step of removing the substrate comprising removing all flowable hardener.
Claim 17
Dependent Claim
70 words
The method of claim 9 wherein the step of bonding the mesa comprises the steps of: (a) forming a thin layer of conductive epoxy on the second chip, which is an integrated circuit chip; (b) aligning the mesa on the first chip with a particular location on the second chip; and (c) contacting the mesa on the first chip with the thin layer of conductive epoxy on the second chip.
Claim 18
Dependent Claim
35 words
The method of claim 16 wherein the step of flowing a flowable hardener comprises flowing sufficient hardener so that the hardener, when hardened, forms a structural support from the first chip to the second chip.
Claim 19
Dependent Claim
19 words
The method of claim 16 wherein the flowable hardener is selected from the group consisting of epoxy and photoresist.
Claim 20
Dependent Claim
27 words
The method of claim 16 wherein the step of removing the substrate comprises leaving enough flowable hardener to enhance the structural support of the integrated photonic device.
Claim 21
Dependent Claim
17 words
The method of claim 16 wherein the step of removing the substrate comprising removing all flowable hardener.