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US5693541A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for manufacturing a semiconductor device using a silicon nitride mask

Assignee: Semiconductor Energy Laboratory Co Ltd
•
Filing: 1995-08-23
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Granted: 1997-12-02
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Expires: 2015-08-23
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Abstract

Abstract An amorphous silicon film is formed on a glass substrate by a CVD method, and a mask is formed of a silicon nitride film. Then, nickel is selectively doped into the amorphous silicon film by spin-coating solution containing nickel onto the amorphous silicon film. Thereafter, the amorphous silicon film is crystallized by a thermal treatment.

Inventors

  • 👤 Shunpei Yamazaki
  • 👤 Hongyong Zhang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 18:57
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/20; H10P14/24; H10D; H10D30/00; H10D30/01; H10D30/021; H10D30/031; H10D30/0312; H10D30/0314; H10D30/0321; H10P14/29; H10P14/2901; H10P14/2922; H10P14/32; H10P14/3202; H10P14/3238; H10P14/34; H10P14/3402; H10P14/3404; H10P14/3411; H10P14/38; H10P14/3802; H10P14/3806; H10P14/3808; H10P14/3816; H10D30/60; H10D30/67; H10D30/6704; H10D30/6713; H10D30/6715; Y; Y10; Y10S; Y10S148/00; Y10S148/016

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 143 words
A method of manufacturing a semiconductor device comprising the steps of: forming a silicon oxide film and an amorphous silicon film on a substrate having an insulating surface; performing a heat treatment on the substrate sequentially to said silicon oxide film forming step without exposing the substrate to atmospheric air to thereby remove hydrogen from the amorphous silicon film; forming a silicon nitride film on the amorphous silicon film sequentially to said hydrogen-removing step; patterning the silicon nitride film to selectively expose the amorphous silicon film; doping a metal element so as to be contacted with the exposed amorphous silicon film to promote crystal growth of the amorphous silicon film; and performing a heat treatment on the amorphous silicon film to crystallize the amorphous silicon film in a direction parallel to the substrate from an area in which the metal element is doped.
Claim 2
Independent Claim 143 words
A method of manufacturing a semiconductor device comprising the steps of: forming a silicon oxide film and an amorphous silicon film on a substrate having an insulating surface; performing a heat treatment on the substrate sequentially to said silicon oxide film forming step without exposing the substrate to atmospheric air to thereby remove hydrogen from the amorphous silicon film; forming a silicon nitride film on the amorphous silicon film sequentially to said hydrogen-removing step; patterning the silicon nitride film to selectively expose the amorphous silicon film; doping a metal element so as to be contacted with the exposed amorphous silicon film to promote crystal growth of the amorphous silicon film; and performing a heat treatment on the amorphous silicon film to crystallize the amorphous silicon film in a direction parallel to the substrate from an area in which the metal element is doped.
Claim 3
Dependent Claim 26 words
The method of claim 1 wherein the heat treatment performed to crystallize the amorphous silicon film is performed at a temperature of 450° to 600° C.
Claim 4
Dependent Claim 29 words
The method of claim 1 wherein the heat treatment performed to remove the hydrogen from the amorphous silicon film is performed at a temperature of 350° to 550° C.
Claim 5
Dependent Claim 20 words
The method of claim 1 wherein the silicon nitride film is formed at a thickness of 200 Å or more.
Claim 6
Dependent Claim 37 words
The method of claim 1 further comprising the step of removing the patterned silicon nitride film from on the amorphous silicon film by heated phosphoric acid after the heat treatment performed to crystallize the amorphous silicon film.
Claim 7
Dependent Claim 24 words
The method of claim 1 wherein the crystallized silicon film is used in a thin film transistor for an active matrix type electro-optical device.
Claim 8
Dependent Claim 11 words
The method of claim 6 wherein the substrate comprises a glass.
Claim 9
Dependent Claim 29 words
The method of claim 1 wherein the metal element doping step is carried out by applying a solution containing the metal element therein over the exposed amorphous silicon film.
Claim 10
Dependent Claim 28 words
The method of claim 1 wherein the metal element is selected from the group consisting of Ni, Pd, Pt, Cu, Ag, Au, In, Sn, P, As and Sb.
Claim 11
Independent Claim 167 words
A method of manufacturing a semiconductor device comprising the steps of: forming a silicon oxide film and an amorphous silicon film on a substrate having an insulating surface; performing a heat treatment on the substrate sequentially to said silicon oxide film forming step without exposing the substrate to atmospheric air to thereby remove hydrogen from the amorphous silicon film; forming a silicon nitride film on the substrate sequentially to said hydrogen-removing step; patterning the silicon nitride film in the form of an active layer to selectively expose the amorphous silicon film; doping a metal element so as to be contacted with the exposed amorphous silicon film to promote crystal growth of the amorphous silicon film; performing a heat treatment on the amorphous silicon film to crystallize the amorphous silicon film in a direction parallel to the substrate from an area in which the metal element is doped; and patterning the crystallized silicon film using the patterned silicon nitride film as a mask to form an active layer.
Claim 12
Independent Claim 167 words
A method of manufacturing a semiconductor device comprising the steps of: forming a silicon oxide film and an amorphous silicon film on a substrate having an insulating surface; performing a heat treatment on the substrate sequentially to said silicon oxide film forming step without exposing the substrate to atmospheric air to thereby remove hydrogen from the amorphous silicon film; forming a silicon nitride film on the substrate sequentially to said hydrogen-removing step; patterning the silicon nitride film in the form of an active layer to selectively expose the amorphous silicon film; doping a metal element so as to be contacted with the exposed amorphous silicon film to promote crystal growth of the amorphous silicon film; performing a heat treatment on the amorphous silicon film to crystallize the amorphous silicon film in a direction parallel to the substrate from an area in which the metal element is doped; and patterning the crystallized silicon film using the patterned silicon nitride film as a mask to form an active layer.
Claim 13
Dependent Claim 26 words
The method of claim 10 wherein the heat treatment performed to crystallize the amorphous silicon film is performed at a temperature of 450° to 600° C.
Claim 14
Dependent Claim 29 words
The method of claim 10 wherein the heat treatment performed to remove the hydrogen from the amorphous silicon film is performed at a temperature of 350° to 550° C.
Claim 15
Dependent Claim 20 words
The method of claim 10 wherein the silicon nitride film is formed at a thickness of 200 Å or more.
Claim 16
Dependent Claim 23 words
The method of claim 10 wherein the active layer is used in a thin film transistor for an active matrix type electro-optical device.
Claim 17
Dependent Claim 11 words
The method of claim 14 wherein the substrate comprises a glass.
Claim 18
Dependent Claim 29 words
The method of claim 10 wherein the metal element doping step is carried out by applying a solution containing the metal element therein over the exposed amorphous silicon film.
Claim 19
Dependent Claim 28 words
The method of claim 10 wherein the metal element is selected from the group consisting of Ni, Pd, Pt, Cu, Ag, Au, In, Sn, P, As and Sb.
Claim 20
Independent Claim 75 words
A method of manufacturing a semiconductor device comprising the steps of: forming a silicon nitride film on an amorphous silicon film which is formed on a substrate having an insulating surface; doping a metal element using the silicon nitride film as a mask to promote crystal growth of the amorphous silicon film; performing a heat treatment to crystallize the amorphous silicon film; and forming an active layer using the silicon nitride film as a mask.
Claim 21
Independent Claim 75 words
A method of manufacturing a semiconductor device comprising the steps of: forming a silicon nitride film on an amorphous silicon film which is formed on a substrate having an insulating surface; doping a metal element using the silicon nitride film as a mask to promote crystal growth of the amorphous silicon film; performing a heat treatment to crystallize the amorphous silicon film; and forming an active layer using the silicon nitride film as a mask.
Claim 22
Dependent Claim 28 words
The method of claim 18 wherein the metal element is selected from the group consisting of Ni, Pd, Pt, Cu, Ag, Au, In, Sn, P, As and Sb.

References Cited (Backward Citations)

US4343081A Cited
US4335161A Cited
JPS58102560A Cited
US5120667A Cited
US5147826A Cited
US5403772A Cited
US5608232A Cited
US5275851A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-12-01 2001-06-02 2001-12-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-12-01 2005-06-02 2005-12-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-12-01 2009-06-02 2009-12-02 $7700.00 Window Closed / Lapsed

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