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US5692558A Expired / Lapsed US ⏱️ 0.0 years remaining

Microchannel cooling using aviation fuels for airborne electronics

Assignee: Northrop Grumman Systems Corp
•
Filing: 1996-07-22
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Granted: 1997-12-02
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Expires: 2016-07-22
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Abstract

Abstract Aviation fuel is used as the coolant for a microchannel heat sink for airborne electronics. The use of preexisting aviation fuel as a coolant medium eliminates the weight, size and expense of a separate liquid system dedicated solely to electronics cooling. The heat sink is comprised of a body of material having high thermal conductivity and in which are formed a set of parallel closed-ended microchannels on the order of 0.001 in. by 0.004 in. separated by a distance of 0.001 in.

Inventors

  • 👤 Robin E. Hamilton
  • 👤 Paul G. Kennedy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 07:56
CPC Classifications
F; F28; F28F; F28F13/00; H; H10; H10W; H10W40/00; H10W40/40; H10W40/47

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 104 words
A microchannel cooled heat sink for directly cooling a heat generating electronics device located in an aircraft, comprising: a body of material having relatively high thermal conductivity; a plurality of close-ended convection cooling microchannels formed in said body for conducting a coolant medium therethrough; the microchannels having walls operating as cooling fins and being sufficiently narrow to provide convective heat transfer coefficients and a fin density which are sufficiently high to enable high heat density cooling and, thereby, to enable effective device cooling with aviation fuel as the coolant; and a volume of aviation fuel being conducted as said coolant medium through said microchannels.
Claim 2
Dependent Claim 104 words
A microchannel cooled heat sink for directly cooling a heat generating electronics device located in an aircraft, comprising: a body of material having relatively high thermal conductivity; a plurality of close-ended convection cooling microchannels formed in said body for conducting a coolant medium therethrough; the microchannels having walls operating as cooling fins and being sufficiently narrow to provide convective heat transfer coefficients and a fin density which are sufficiently high to enable high heat density cooling and, thereby, to enable effective device cooling with aviation fuel as the coolant; and a volume of aviation fuel being conducted as said coolant medium through said microchannels.
Claim 3
Dependent Claim 47 words
A heat sink according to claim 1 wherein said microchannels each have a width ranging between about 0.001 in. and about 0.004 in., a depth ranging between about 0.004 in. and about 0.01 in., and a spacing therebetween ranging between about 0.001 in. and about 0.005 in.
Claim 4
Dependent Claim 25 words
A heat sink according to claim 2 wherein said volume of aviation fuel comprises fuel fed from a fuel tank containing fuel powering said aircraft.
Claim 5
Dependent Claim 14 words
A heat sink according to claim 2 wherein said body comprises a metallic body.
Claim 6
Dependent Claim 16 words
A heat sink according to claim 2 wherein said body comprises a body of semiconductor material.
Claim 7
Dependent Claim 21 words
A heat sink according to claim 2 and additionally including at least one electronics device in thermal contact with said body.
Claim 8
Dependent Claim 20 words
A heat sink according to claim 6 wherein said at least one electronics device comprises a plurality of semiconductor devices.
Claim 9
Dependent Claim 31 words
A heat sink according to claim 7 wherein said body comprises a body of semiconductor material and wherein said plurality of semiconductor devices are integral with said body of semiconductor material.
Claim 10
Dependent Claim 29 words
A heat sink according to claim 2 wherein said body is located on support means including means for coupling said volume of aviation fuel to and from said microchannels.
Claim 11
Dependent Claim 37 words
A heat sink according to claim 9 wherein said support means includes a generally flat substrate contiguous with a mounting flange attachable to a ground plane, said substrate being located between said body and said mounting flange.
Claim 12
Independent Claim 116 words
A method of extracting heat from an electronics device located in an aircraft, comprising the steps of: thermally coupling said electronics device to a heat sink comprising a body of material having relatively high thermal conductivity, a plurality of microchannels having walls operating as cooling fins and being sufficiently narrow to provide convective heat transfer coefficients and a fin density which are sufficiently high to enable high heat density cooling and, thereby, to enable effective device cooling with aviation fuel as the coolant; coupling a coolant comprising fuel used to power said aircraft to and from said microchannels so that the fuel flows through said microchannels to extract, by convection, heat generated by said electronics devices.
Claim 13
Independent Claim 116 words
A method of extracting heat from an electronics device located in an aircraft, comprising the steps of: thermally coupling said electronics device to a heat sink comprising a body of material having relatively high thermal conductivity, a plurality of microchannels having walls operating as cooling fins and being sufficiently narrow to provide convective heat transfer coefficients and a fin density which are sufficiently high to enable high heat density cooling and, thereby, to enable effective device cooling with aviation fuel as the coolant; coupling a coolant comprising fuel used to power said aircraft to and from said microchannels so that the fuel flows through said microchannels to extract, by convection, heat generated by said electronics devices.
Claim 14
Dependent Claim 46 words
A method according to claim 11, wherein said microchannels each have a width ranging between about 0.001 in. and about 0.004 in., a depth ranging between about 0.004 in. and about 0.01 in., and a spacing therebetween ranging between about 0.001 in. and about 0.005 in.
Claim 15
Dependent Claim 16 words
A method according to claim 12 wherein said electronics device comprises a plurality of semiconductor devices.
Claim 16
Dependent Claim 39 words
A method according to claim 13 wherein said plurality of semiconductor devices are located on a top portion of said body and said plurality of microchannels are formed beneath said semiconductor devices in a bottom portion of said body.
Claim 17
Dependent Claim 13 words
A method according to claim 14 wherein said body comprises a metallic body.
Claim 18
Dependent Claim 15 words
A method according to claim 14 wherein said body comprises a body of semiconductor material.
Claim 19
Dependent Claim 15 words
A method according to claim 14 wherein said microchannels are arranged in mutual parallel relationship.
Claim 20
Dependent Claim 32 words
A method according to claim 11 and additionally including the step of locating said body on support means including means for coupling said volume of aviation fuel to and from said microchannels.
Claim 21
Dependent Claim 36 words
The method according to claim 18 wherein said support means includes a generally flat substrate contiguous with a mounting flange attachable to a ground plane, said substrate being located between said body and said mounting flange.
Claim 22
Dependent Claim 41 words
The heat sink of claim 3 and means for conveying coolant fuel from the fuel tank to an inlet to the microchannels, and means for conveying the coolant fuel from a microchannel outlet to at least one engine of the aircraft.

References Cited (Backward Citations)

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US4644385A Cited
US4635709A Cited
US5126829A Cited
US5028989A Cited
JPH0428257A Cited
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JPH04256346A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-12-01 2001-06-02 2001-12-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-12-01 2005-06-02 2005-12-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-12-01 2009-06-02 2009-12-02 $7700.00 Window Closed / Lapsed

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