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US5686842A Expired / Lapsed US ⏱️ 0.0 years remaining

Known good die test apparatus and method

Assignee: National Semiconductor Corp
•
Filing: 1995-08-31
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Granted: 1997-11-11
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Expires: 2015-08-31
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Abstract

Abstract An apparatus and method for testing an integrated circuit chip prior to mounting on a package including a non-conductive tape upon which are formed a plurality of contacts arranged in a pattern matching the arrangement of bonding pads of an integrated circuit, and a z-axis conductor placed over the conductive tape. The target chip is placed on the z-axis conductor and test signals are transmitted between the contacts on the tape and the bonding pads of the integrated circuit through conductors embedded in the z-axis conductor. In one embodiment, a glass or ceramic plate including openings, arranged in the same pattern as the bonding pads, is placed between the integrated circuit and the z-axis conductor to prevent damage to the integrated circuit.

Inventors

  • 👤 Shaw Wei Lee

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 07:53
CPC Classifications
G; G01; G01R; G01R1/00; G01R1/02; G01R1/06; G01R1/067; G01R1/073; G01R1/07307; G01R1/07357

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 157 words
An apparatus for testing an integrated circuit chip prior to mounting on a package, the integrated circuit chip including a plurality of bonding pads arranged in a predetermined pattern, the apparatus comprising: a plurality of contacts arranged in the predetermined pattern; a substrate positioned over the plurality of first conductors, the substrate having opposing first and second surfaces and including plurality of conductors extending between the first surface and the second surface, the first surface being mounted on the plurality of contacts; and a non-conductive plate having a plurality of openings arranged in the predetermined pattern, the non-conductive plate being mounted on the second surface of the substrate; wherein when the integrated circuit chip is pressed against the non-conductive plate, at least one of the conductors protrudes through each opening and contacts one of the bonding pads, thereby providing an electrical connection between each of the plurality of contacts and an associated one of the bonding pads.
Claim 2
Independent Claim 157 words
An apparatus for testing an integrated circuit chip prior to mounting on a package, the integrated circuit chip including a plurality of bonding pads arranged in a predetermined pattern, the apparatus comprising: a plurality of contacts arranged in the predetermined pattern; a substrate positioned over the plurality of first conductors, the substrate having opposing first and second surfaces and including plurality of conductors extending between the first surface and the second surface, the first surface being mounted on the plurality of contacts; and a non-conductive plate having a plurality of openings arranged in the predetermined pattern, the non-conductive plate being mounted on the second surface of the substrate; wherein when the integrated circuit chip is pressed against the non-conductive plate, at least one of the conductors protrudes through each opening and contacts one of the bonding pads, thereby providing an electrical connection between each of the plurality of contacts and an associated one of the bonding pads.
Claim 3
Dependent Claim 11 words
The apparatus of claim 1, wherein the non-conductive plate is ceramic.
Claim 4
Dependent Claim 11 words
The apparatus of claim 1, wherein the non-conductive plate is glass.
Claim 5
Dependent Claim 42 words
The apparatus of claim 1, wherein the substrate comprises: a resilient non-conductive material including the first and second surfaces; and a plurality of conductive mini-springs, each of the plurality of mini-springs extending between the first and second surfaces of the non-conductive material.
Claim 6
Dependent Claim 62 words
The apparatus of claim 4, further comprising means for pressing the integrated circuit against the non-conductive plate to partially collapse the resilient non-conductive material, thereby causing at least one of the plurality of mini-springs to extend through one of the openings and to create an electrical connection between one of the plurality of contacts and one of the plurality of bonding pads.
Claim 7
Dependent Claim 37 words
The apparatus of claim 1, wherein the substrate comprises a silicone rubber wafer defining the first and second surfaces, the silicone rubber wafer including a plurality of parallel metal wires extending between the first and second surfaces.
Claim 8
Independent Claim 161 words
A method for testing an integrated circuit chip prior to mounting on a package, the integrated circuit chip including a plurality of bonding pads arranged in a predetermined pattern, the method comprising: providing a plurality of contacts arranged in the predetermined pattern; positioning a substrate over the plurality of first conductors, the substrate having opposing first and second surfaces and including plurality of conductors extending between the first surface and the second surface, the first surface being mounted on the plurality of contacts; positioning a non-conductive plate having a plurality of openings arranged in the predetermined pattern over the second surface of the substrate; pressing the integrated circuit chip against the non-conductive plate such that at least one of the conductors protrudes through each opening and contacts one of the bonding pads, thereby providing an electrical connection between each of the plurality of contacts and an associated one of the bonding pads; and applying test signals to the plurality of contacts.
Claim 9
Independent Claim 161 words
A method for testing an integrated circuit chip prior to mounting on a package, the integrated circuit chip including a plurality of bonding pads arranged in a predetermined pattern, the method comprising: providing a plurality of contacts arranged in the predetermined pattern; positioning a substrate over the plurality of first conductors, the substrate having opposing first and second surfaces and including plurality of conductors extending between the first surface and the second surface, the first surface being mounted on the plurality of contacts; positioning a non-conductive plate having a plurality of openings arranged in the predetermined pattern over the second surface of the substrate; pressing the integrated circuit chip against the non-conductive plate such that at least one of the conductors protrudes through each opening and contacts one of the bonding pads, thereby providing an electrical connection between each of the plurality of contacts and an associated one of the bonding pads; and applying test signals to the plurality of contacts.
Claim 10
Dependent Claim 11 words
The method of claim 7, wherein the non-conductive plate is ceramic.
Claim 11
Dependent Claim 11 words
The method of claim 7, wherein the nonconductive plate is glass.
Claim 12
Dependent Claim 83 words
The method of claim 7, wherein the substrate comprises: a resilient non-conductive material including the first and second surfaces; and a plurality of mini-springs, each of the plurality of mini-springs extending between the first and second surfaces of the non-conductive material; and the method further comprises the step of: pressing the integrated circuit chip against the non-conductive plate with a force sufficient to collapse the resilient non-conductive material such that connection is made between the bonding pads and the conductors through the mini-springs.
Claim 13
Dependent Claim 50 words
The method of claim 10, wherein the step of pressing comprises using a force determined by the formula: Force=K×ΔY×N, where K is a constant spring stiffness of the mini-springs, springs, ΔY is a displacement of non-conductive plate, and N is a number of bonding pads of the integrated circuit chip.
Claim 14
Dependent Claim 61 words
The method of claim 10, wherein the step of pressing the integrated circuit against the non-conductive plate partially collapses the resilient non-conductive material, thereby causing at least one of the plurality of mini-springs to extend through one of the openings and to create an electrical connection between one of the plurality of contacts and one of the plurality of bonding pads.
Claim 15
Dependent Claim 37 words
The method of claim 7, wherein the substrate comprises a silicone rubber wafer defining the first and second surfaces, the silicone rubber wafer including a plurality of parallel metal wires extending between the first and second surfaces.

References Cited (Backward Citations)

US4955523A Cited
US4783719A Cited
US4922376A Cited
US5367253A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-11-10 2001-05-12 2001-11-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-11-10 2005-05-12 2005-11-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-11-10 2009-05-12 2009-11-11 $7700.00 Window Closed / Lapsed

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