Process for the preparation of a propylene glycol antifreeze containing an alkali metal silicate

Claim 2

A process for the preparation of propylene glycol-containing antifreeze compositions having improved gel resistance comprising 85 to 98 weight percent propylene glycol, a corrosion inhibiting amount of an alkali metal silicate, at least one basic inorganic compound and water which comprises: (a) forming a silicate premix containing alkali metal silicate, a basic inorganic compound selected from the group consisting of alkali metal hydroxide, alkali metal carbonate and alkali metal phosphate, and water, wherein the silica to alkali metal oxide mole ratio (SiO 2 :M 2 O) is less than about 0.25, and adding an effective amount of water to said premix to provide at least about 60 weight percent water in the premix, to thereby prevent gel formation when said silicate premix is added to said propylene glycol; and (b) adding the silicate premix of step (a) to said propylene glycol.

Claim 3

A process according to claim 1 wherein said silica to alkali metal oxide ratio is less than about 0.22 and said water is present in an amount of at least about 63 percent by weight.

Claim 4

A process according to claim 1 wherein at least one silicate stabilizer is added to the propylene glycol prior to addition of the silicate premix.

Claim 5

A process according to claim 1 wherein at least one silicate stabilizer is added to the silicate premix prior to said premix being added to the propylene glycol.

Claim 6

A process according to claim 1 wherein at least one silicate stabilizer is added to the mixture of step (b).

Claim 7

A process according to claim 2 wherein said alkali metal (M) is sodium or potassium.

Claim 8

A process according to claim 1 wherein an additional process step comprises (c) adding to the mixture of step (b) an effective inhibitory amount of at least one additional corrosion inhibitor.

Claim 9

A process according to claim 7 wherein said corrosion inhibitor is at least one member selected from the group consisting of tungstates, molybdates, selenates, carbonates, bicarbonates, monocarboxylic acids, dicarboxylic acids, borates, phosphates, benzoates, alkali metal nitrates, alkali metal nitrites, tolytriazole, mercaptobenzotriazole, benzotriazole and mixtures thereof.

Claim 10

A process according to claim 1 wherein the pH of the mixture formed in step (b) is at least 9.0.

Claim 11

A process according to claim 9 wherein the pH is between about 9.5 and 11.5.

Claim 12

A process according to claim 1 wherein step (b), said silicate premix of step (a) is added to said propylene glycol in two or more aliquots.

Claim 13

A process according to claim 11 wherein step (b), said silicate premix of step (a) is added in two or more aliquots and wherein each aliquot is added at an effective rate of addition to prevent gel formation.

Claim 14

A process according to claim 1 wherein step (b), said silicate premix of step (a) is slowly added to said propylene glycol to prevent gel formation.

Claim 15

A process according to claim 1 wherein an additional process step comprises adding to the propylene glycol prior to step (b) an effective inhibitory amount of at least one corrosion inhibitor.

Claim 16

A process according to claim 14 wherein after the addition of said at least one corrosion inhibitor and before the addition of said silicate premix, at least one inorganic base compound is added to the propylene glycol to raise the pH above about 6.0.

Claim 17

A process according to claim 15 wherein the final pH of the silicate-containing propylene glycol mixture is at least about 9.0.

Claim 18

A process according to claim 16 wherein the pH is between about 9.5 and about 11.5.

Claim 19

A process for the preparation of propylene glycol-containing compositions having improved gel resistance comprising 85 to 98 weight percent propylene glycol, an aqueous base solution, a corrosion inhibiting mount of an alkali metal silicate, basic inorganic compound, water and a silicate stabilizer which comprises: (a) optionally adding basic inorganic compound selected from the group consisting of alkali metal hydroxide, alkali metal carbonate and alkali metal phosphate, to said propylene glycol; (b) adding to the propylene glycol of step (a) a silicate premix mixture comprising at least one alkali metal silicate, at least one basic inorganic compound selected from the group consisting of alkali metal hydroxide, alkali metal carbonate and alkali metal phosphate, and water, said silicate premix having a silica to alkali metal oxide mole ratio of about 0.25 or less and at least 63 percent by weight water; and (c) adding an effective amount of silicate stabilizer to the mixture of step (b).

Claim 20

A process for the preparation of propylene glycol-containing compositions having improved gel resistance comprising 85 to 98 weight percent propylene glycol, an aqueous base solution, a corrosion inhibiting mount of an alkali metal silicate, basic inorganic compound, water and a silicate stabilizer which comprises: (a) optionally adding basic inorganic compound selected from the group consisting of alkali metal hydroxide, alkali metal carbonate and alkali metal phosphate, to said propylene glycol; (b) adding to the propylene glycol of step (a) a silicate premix mixture comprising at least one alkali metal silicate, at least one basic inorganic compound selected from the group consisting of alkali metal hydroxide, alkali metal carbonate and alkali metal phosphate, and water, said silicate premix having a silica to alkali metal oxide mole ratio of about 0.25 or less and at least 63 percent by weight water; and (c) adding an effective amount of silicate stabilizer to the mixture of step (b).

Claim 21

A process according to claim 18 wherein one or more additional corrosion inhibitors are added in an effective corrosion inhibiting amount to the mixture of step (c).

Claim 22

A process according to claim 18 wherein one or more corrosion inhibitors are added in an effective corrosion inhibiting amount in step (a) and sufficient basic inorganic compound is then added to raise the pH of the propylene glycol to at least about 6.0.