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US5645932A Expired / Lapsed US ⏱️ 0.0 years remaining

Circuit-like metallic foil sheet and the like and process for producing them

Assignee: Miyake Inc
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Filing: 1994-12-30
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Granted: 1997-07-08
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Expires: 2014-12-30
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Abstract

Abstract A circuit-like metallic foil sheet for resonant tags and the like, and a process for fabricating the same. The circuit-like metallic foil sheet is fabricated by a process comprising: fabricating a laminate by adhering, to a carrier sheet such as a paper or a plastic film, a metallic foil whose surface is coated with hot-melt adhesive resin film, using an adhesive whose adhesion force decreases by heating; stamping out the metallic foil of the laminate to provide thereto a predtermined circuit-like pattern using a stamping die; superposing the metallic foil side of the laminate on a support such as a plastic film: and trasnferring the circuit-like metallic foil to the surface of the support by heating the circuit-like pattern from the support side or the carrier sheet side. A circuit board comprising a resonant circuit or a printed wiring circuit can be obtained with high precision without employing an etching process in which chemicals are used.

Inventors

  • 👤 Shinya Uchibori

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 19:27
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/02; H05K3/04; H05K3/046; G; G06; G06K; G06K19/00; G06K19/06; G06K19/067; G06K19/0672; H01; H01F; H01F41/00; H01F41/02; H01F41/04; H01F41/041; H05K3/041; B; B32; B32B; B32B2519/00; B32B2519/02; H05K1/00; H05K1/02; H05K1/03; H05K1/0393; H05K1/16; H05K1/165; H05K2203/00; H05K2203/01; H05K2203/0104; H05K2203/0108; H05K2203/05; H05K2203/0502; H05K2203/0528; H05K2203/11; H05K2203/1105; H05K3/38; H05K3/386; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T156/00; Y10T156/10; Y10T156/1052; Y10T156/108; Y10T428/00; Y10T428/28; Y10T428/2813; Y10T428/2817

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 117 words
A process for fabricating a circuit-like metallic foil sheet for resonant tag and the like, said process using a laminate comprising a carrier sheet such as a paper or a plastic film having adhered thereto a metallic foil as the base material, and said process comprising: patterning the metallic foil of said laminate using a stamping die to provide a predetermined circuit-like pattern on the metallic foil; disposing the surface of a support opposed to the side of said laminate having thereon the metallic foil; and transferring the circuit-like metallic foil to the surface of the support by heating only said circuit-like patterned portion from the carrier sheet side of said laminate or from the support side.
Claim 2
Dependent Claim 117 words
A process for fabricating a circuit-like metallic foil sheet for resonant tag and the like, said process using a laminate comprising a carrier sheet such as a paper or a plastic film having adhered thereto a metallic foil as the base material, and said process comprising: patterning the metallic foil of said laminate using a stamping die to provide a predetermined circuit-like pattern on the metallic foil; disposing the surface of a support opposed to the side of said laminate having thereon the metallic foil; and transferring the circuit-like metallic foil to the surface of the support by heating only said circuit-like patterned portion from the carrier sheet side of said laminate or from the support side.
Claim 3
Dependent Claim 118 words
A process for fabricating a circuit-like metallic foil sheet as claimed in claim 1, wherein, said process uses, as the base material, a laminate comprising a carrier sheet adhered thereto a metallic foil and a coating of a thermal adhesive resin formed further thereon, and said process comprising: patterning the metallic foil of said laminate using a stamping die to provide a predetermined circuit-like pattern on the metallic foil; disposing the surface of a support opposed to the side of said laminate having thereon the metallic foil; and transferring the circuit-like metallic foil to the surface of the support by heating said circuit-like patterned portion from the carrier sheet side of said laminate or from the support side.
Claim 4
Dependent Claim 122 words
A process for fabricating a circuit-like metallic foil sheet as claimed in claim 1, wherein, said process uses a laminate comprising a carrier sheet adhered thereto a metallic foil as the base material, and said process comprising: patterning the metallic foil of said laminate using a stamping die to provide a predetermined circuit-like pattern on the metallic foil; disposing opposed to the side of said laminate having thereon the metallic foil, the surface of a support which itself is thermal adhesive or which has thereon a coating of a thermal adhesive; and transferring the circuit-like metallic foil to the surface of the support by heating said circuit-like patterned portion from the carrier sheet side of said laminate or from the support side.
Claim 5
Dependent Claim 111 words
A process for fabricating a circuit-like metallic foil sheet, said processing comprising: providing a predetermined circuit-like pattern on a metallic foil of a first laminate comprising a carrier sheet adhered thereto the metallic foil, by means of patterning using a stamping die; superposing on said patterned first laminate, a second laminate comprising a carrier sheet adhered thereto a metallic sheet being patterned by means of patterning using a stamping die; and heating only said circuit-like patterned portions from the carrier sheet side of either or both of the first and the second laminates, thereby forming circuit-like metallic foils on both sides of said support with hot-melt adhesive films being interposed therebetween.
Claim 6
Dependent Claim 111 words
A process for fabricating a circuit-like metallic foil sheet, said processing comprising: providing a predetermined circuit-like pattern on a metallic foil of a first laminate comprising a carrier sheet adhered thereto the metallic foil, by means of patterning using a stamping die; superposing on said patterned first laminate, a second laminate comprising a carrier sheet adhered thereto a metallic sheet being patterned by means of patterning using a stamping die; and heating only said circuit-like patterned portions from the carrier sheet side of either or both of the first and the second laminates, thereby forming circuit-like metallic foils on both sides of said support with hot-melt adhesive films being interposed therebetween.
Claim 7
Dependent Claim 29 words
A process for fabricating a circuit-like metallic foil sheet as claimed in claim 1, wherein the metallic foils are adhered to the carrier sheets using an easily removable adhesive.
Claim 8
Dependent Claim 52 words
A process for fabricating a circuit-like metallic foil sheet as claimed in claim 5, wherein the adhesive used for adhering the metallic foils to the carrier sheets is characterized in that it comprises a blend of an adhesion adhesive and a curing agent, and that the adhesion force thereof decreases by heating.
Claim 9
Dependent Claim 36 words
A process for fabricating a circuit-like metallic foil sheet as claimed in claim 1, wherein the metallic foil is a 3 to 150 μm thick foil of a metal such as aluminum, copper, or stainless steel.
Claim 10
Dependent Claim 37 words
A process for fabricating a circuit-like metallic foil sheet as claimed in claim 1, wherein the metallic foil is a 10 to 60 μm thick foil of a metal such as aluminum, copper foil, or stainless steel.
Claim 11
Dependent Claim 20 words
A process for fabricating a circuit-like metallic foil sheet as claimed in claim 1, wherein the support is a dielectric.
Claim 12
Dependent Claim 17 words
A sheet comprising a circuit-like metallic foil obtained according to a process as claimed in claim 1.
Claim 13
Dependent Claim 46 words
A process for fabricating a circuit-like metallic foil sheet as claimed in claim 1, including the step of forming a resonant circuit on both sides of said support by transferring to each side of the support a circuit-like metallic foil to thereby produce a resonant tag.
Claim 14
Dependent Claim 127 words
A process for fabricating a circuit-like metallic foil sheet useful as a resonant tag comprising: providing, by means of patterning using a stamping die, a predetermined circuit-like pattern on a metallic foil of a first laminate comprising a carrier sheet having adhered thereto the metallic foil and having further thereon a hot-melt adhesive dielectric resin film; superposing on said patterned first laminate, a second laminate comprising a carrier sheet adhered thereto a metallic sheet having being patterned by means of patterning using a stamping die; and heating only said circuit-like patterned portions from the carrier sheet side of either or both of the first and the second laminates, thereby forming circuit-like metallic foils on both sides of said support with hot-melt adhesive dielectric resin films interposed therebetween.
Claim 15
Dependent Claim 127 words
A process for fabricating a circuit-like metallic foil sheet useful as a resonant tag comprising: providing, by means of patterning using a stamping die, a predetermined circuit-like pattern on a metallic foil of a first laminate comprising a carrier sheet having adhered thereto the metallic foil and having further thereon a hot-melt adhesive dielectric resin film; superposing on said patterned first laminate, a second laminate comprising a carrier sheet adhered thereto a metallic sheet having being patterned by means of patterning using a stamping die; and heating only said circuit-like patterned portions from the carrier sheet side of either or both of the first and the second laminates, thereby forming circuit-like metallic foils on both sides of said support with hot-melt adhesive dielectric resin films interposed therebetween.
Claim 16
Dependent Claim 39 words
The process of claim 12 for fabricating a circuit-like metallic foil sheet useful as a resonant tag including the step of forming a second laminate comprising a thermal adhesive dielectric resin film on the surface of the metal foil.
Claim 17
Dependent Claim 124 words
A process for fabricating a circuit-like metallic foil sheet having utility as a resonant tag, said processing comprising: providing a predetermined circuit-like pattern on a metallic foil of a first laminate comprising a carrier sheet having adhered thereto the metallic foil, by means of patterning using a stamping die; superposing on said patterned first laminate, a second laminate comprising a carrier sheet having adhered thereto a metallic sheet being patterned by means of patterning using a stamping die; and heating only said circuit-like patterned portions from the carrier sheet side of either or both of the first and the second laminates, thereby forming circuit-like metallic foils on both sides of said support with hot-melt adhesive films being interposed therebetween to form a resonant tag.
Claim 18
Dependent Claim 124 words
A process for fabricating a circuit-like metallic foil sheet having utility as a resonant tag, said processing comprising: providing a predetermined circuit-like pattern on a metallic foil of a first laminate comprising a carrier sheet having adhered thereto the metallic foil, by means of patterning using a stamping die; superposing on said patterned first laminate, a second laminate comprising a carrier sheet having adhered thereto a metallic sheet being patterned by means of patterning using a stamping die; and heating only said circuit-like patterned portions from the carrier sheet side of either or both of the first and the second laminates, thereby forming circuit-like metallic foils on both sides of said support with hot-melt adhesive films being interposed therebetween to form a resonant tag.
Claim 19
Dependent Claim 12 words
The product resulting from the process of any one of claims 11-14.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-07-07 2001-01-06 2001-07-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-07-07 2005-01-06 2005-07-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-07-07 2009-01-06 2009-07-08 $7700.00 Window Closed / Lapsed

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