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US5619012A Expired / Lapsed US ⏱️ 0.0 years remaining

Hinged circuit assembly with multi-conductor framework

Assignee: Philips North America LLC
•
Filing: 1993-12-10
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Granted: 1997-04-08
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Expires: 2013-12-10
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Abstract

Abstract A circuit assembly is made by overmolding, with an electrically insulating material, a unitary framework of electrically conductive material forming coplanar conductors which are connected to each other by an integral structural member. The overmolded material secures the conductors relative to each other and enables portions of the structural member to be severed, electrically isolating the conductors from each other. The overmolded material also positions electrical components having leads that are electrically connected to the conductors. Ends of the conductors are formed into terminals which extend out of a hinge formed in the overmolded material. The hinge enables the terminals to be oriented in a different plane than the conductors.

Inventors

  • 👤 David C. Casali
  • 👤 John E. Opie
  • 👤 Solomon Fridman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 11:41
CPC Classifications
H; H01; H01R; H01R43/00; H01R43/20; H01R43/24; H01R13/00; H01R13/66; H01R13/665; H01R13/46; H01R13/502; H01R13/504; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49121; Y10T29/49204; Y10T29/49208; Y10T29/4922; Y10T29/49222

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 157 words
An overmolded circuit assembly comprising: a. a framework of electrically conductive material comprising electrical conductors which are at least partially overmolded with an electrically insulating material to secure said conductors in predetermined positions relative to each other, said framework including a plurality of severed structural portions for connecting said conductors to each other when in an unsevered state before said conductors are in said overmolded state; b. at least one electrical component having terminals electrically connected to respective ones of said electrical conductors; an end of at least one of said electrical conductors comprising a terminal extending out of a hinge formed in said overmolded electrically insulating material, said hinge comprising a narrowed section of said material disposed between first and second relatively thick sections of said material, said narrowed section extending in a first direction and said at least one electrical conductor passing through said narrowed section in a second direction transverse to said first direction.
Claim 2
Dependent Claim 157 words
An overmolded circuit assembly comprising: a. a framework of electrically conductive material comprising electrical conductors which are at least partially overmolded with an electrically insulating material to secure said conductors in predetermined positions relative to each other, said framework including a plurality of severed structural portions for connecting said conductors to each other when in an unsevered state before said conductors are in said overmolded state; b. at least one electrical component having terminals electrically connected to respective ones of said electrical conductors; an end of at least one of said electrical conductors comprising a terminal extending out of a hinge formed in said overmolded electrically insulating material, said hinge comprising a narrowed section of said material disposed between first and second relatively thick sections of said material, said narrowed section extending in a first direction and said at least one electrical conductor passing through said narrowed section in a second direction transverse to said first direction.
Claim 3
Dependent Claim 26 words
An overmolded circuit assembly as in claim 1 where said terminal extends out of the hinge at a predetermined angle with respect to the second direction.
Claim 4
Dependent Claim 24 words
An overmolded circuit assembly as in claim 2 where said angle is determined by abutting faces of said first and second relatively thick sections.
Claim 5
Dependent Claim 31 words
An overmolded circuit assembly as in claim 1 where the narrowed section of the hinge comprises a plurality of coplanar electrical conductors and molding material disposed between said coplanar electrical conductors.
Claim 6
Dependent Claim 34 words
An overmolded circuit assembly as in claim 1 where the hinge is bent to orient the terminal to a predetermined direction and is overmolded with an electrically insulating material to form an electrical connector.
Claim 7
Dependent Claim 33 words
An overmolded circuit assembly as in claim 1 where the electrically insulating material includes at least one portion which is formed for positioning the at least one electrical component in a predetermined location.
Claim 8
Dependent Claim 22 words
An overmolded circuit assembly as in claim 1 where the electrically insulating material is molded over the at least one electrical component.

References Cited (Backward Citations)

US4346396A Cited
US4303297A Cited
DE8600928U1 Cited
US4847730A Cited
US5166570A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2000-04-07 2000-10-07 2001-04-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2004-04-07 2004-10-07 2005-04-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2008-04-07 2008-10-07 2009-04-08 $7700.00 Window Closed / Lapsed

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